Chapter 2 UNIT MAINTENANCE INSTRUCTIONS

Figure 1-35. Static Mode, External Power, Heat Mode, Thermostat Open, NBC Off

TM-10-5410-228-24 Chemical Biologiocal Protective Shelter (CBPS) System NSN 5410-01-441-8054 (Green) (EIC:5ZT) NSN 5410-01-482-4633 (Tan) Manual
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TM 10-5410-228-24

CHAPTER 2

UNIT MAINTENANCE INSTRUCTIONS

TABLE OF CONTENTS

Page

Section I. Lubrication Instructions

2.1

Lubrication Instructions ........................................................................................

2-5

Section II. Repair Parts, Tools, Special Tools, Test, Measurement, and Diagnostic Equipment

(TMDE), and Support Equipment

2.2

Common Tools and Test Equipment .....................................................................

2-5

2.3

Special Tools, TMDE, and Support Equipment ...................................................

2-5

2.4

Repair Parts ...........................................................................................................

2-5

Section III. Service Upon Receipt

2.5

Service Upon Receipt of Material .........................................................................

2-5

2.6

Installation Instructions ........................................................................................

2-6

Section IV. Unit Preventive Maintenance Checks and Services (PMCS)

2.7

General ...................................................................................................................

2-7

Section V. Unit Level Troubleshooting Procedures

2.8

General ...................................................................................................................

2-11

Section VI. Unit Maintenance Procedures

2.9

General ...................................................................................................................

2-105

2.10

General Repair Procedures ...................................................................................

2-105

2.11

Chemical Biological Protective Shelter (CBPS) System ......................................

2-106

2.11.1

Compartment Guard Replacement .......................................................................

2-106

2.11.2

ECV Step Assembly Replacement .........................................................................

2-108

2.11.3

LMS Step Assembly Replacement ........................................................................

2-109

2.11.4

Hose Guard Replacement ......................................................................................

2-110

2.11.5

Antenna Mount Hardware Replacement ..............................................................

2-112

2.12

ECV .........................................................................................................................

2-114

2.12.1

Thermostatic Switch Replacement .......................................................................

2-114

2.12.2

Oil Pressure Switch Replacement .........................................................................

2-116

2.12.3

Pintle Extension Replacement ..............................................................................

2-118

2.12.4

Taillight Bracket Replacement .............................................................................

2-119

2.12.5

Tachometer and Tachometer Isolation Switch Replacement ..............................

2-120

2.12.5.1

Tachometer .............................................................................................................

2-120

2.12.5.2

ECV Cab Tachometer Isolation Switch ................................................................

2-121

2.12.6

Hydraulic Fluid Level Switch and Audible Alarm Replacement ........................

2-123

2.12.6.1

Hydraulic Fluid Level Switches/Indicators ..........................................................

2-123

2.12.6.2

ECV Cab Audible Alarm ........................................................................................

2-124

2.12.7

Pump System Belt Replacement ...........................................................................

2-126

2.12.8

Hydraulic Pump Replacement ..............................................................................

2-129

2.12.9

Alternator and Power Steering Belt Replacement ..............................................

2-136

2.12.10

Water Pump Replacement......................................................................................

2-138

2.12.11

Alternator Replacement .........................................................................................

2-140

2.12.12

Alternator Pulley Replacement .............................................................................

2-142

2.12.13

Power Steering Pump Pulley and Bracket Replacement ....................................

2-143

2.12.14

Vehicle Control Box Replacement .........................................................................

2-145

2.12.15

EPG System Replacement ......................................................................................

2-150

2.12.15.1 EPG Control Unit ...................................................................................................

2-150

2-1

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