TM 10-5410-228-24
This task covers:
a. Disassembly
b. Assembly
INITIAL SETUP
Tools/Test Equipment:
Equipment Conditions:
Shop Equipment, Automotive Maintenance and
Power shut off, power panel and rear control panel
Repair (Item 38, Appendix B)
tagged.
Shop Equipment: Electrical Equipment
ECV battery ground cable disconnected
(Item 40, Appendix B)
(see TM 9-2320-387-24).
Multimeter (Item 27, Appendix B)
External power cable disconnected.
Power Supply (Item 29, Appendix B)
ABS deployed
Materials/Parts:
References:
Twenty-six Lockwashers (Item 17, Appendix E)
TM 9-2320-387-24-1
Twenty-four Lockwashers (Item 14, Appendix E)
CBPS contains high electrical currents. To prevent electrical shock when working on
electrical system, ensure that power cable is disconnected from power panel and ECV
batteries are disconnected per TM 9-2320-387-24. Tag power panel and battery area with
sign that states that the power must remain OFF while work is being performed.
Remove jewelry and observe all safety rules for working around high voltage.
NOTE
Remove/disassemble only to the extent necessary to remove or replace defective
assemblies/components. Use standard maintenance shop practices/procedures.
a. Disassembly (Refer to Figure 2-53)
(1)
Remove twenty screws (1), twenty lockwashers (2) and twenty flat washers (3) securing
receptacle panel (4) to exterior frame (5). Discard twenty lockwashers (2).
(2)
Remove six screws (6), six lockwashers (7) and six flat washers (8) securing receptacle panel (4)
to pan (9). Discard six lockwashers (7).
(3)
Tag wires and remove eighteen screws (10) and 36 flat washers (11) securing 26 terminal lugs
(12) and five terminal lugs (13) to six receptacle connectors (14).
NOTE
Six of the twenty four screws also secure receptacle connector cap lanyards to receptacle
panel.
(4)
Remove 24 screws (15), 24 flat washers (16), 24 lockwashers (17) and 24 nuts (18) securing six
receptacle connectors (14) and six gaskets (19) to receptacle panel (4). Discard 24 lockwashers
(17).
(5)
Remove six caps (20) from six receptacle connectors (14).
(6)
Remove utility outlet cable assembly (21) from strain relief (22).
