T.O. 33B-1-15-82b. Use the ratio dd21when one area of the test part is accessible for direct measurement.Where:d2= the thickness of an area of the test part as measured by mechanical or optical meansd1= the thickness of the same area as indicated by the ultrasonic instrument calibrated on materialsimilar to the test partExample:Assume an area of a test part is measured with a micrometer and is 0.167 inch thick (d2 =0.167 inch). This same area is measured with ultrasonic instrument and gives a reading of 0.133inch (d1 = 0.133 inch).c. dd2101670133125= = =... the correction factor.d. All ultrasonic readings on the test part are now multiplied by 1.25 to obtain the actual thickness. Ifanother area of the test part gives an ultrasonic reading of 0.200 inch, correct this by multiplying by thecorrection factor:0.200 inch x 1.25 = 0.250 inch = the actual test part thickness.5.5.3.3.1Flat surfaced reference standards may be used for measurements on convex radii of curvature as small as one inch andconcave radii of curvature as small as three inches. Test parts with radii smaller than one inch convex or three inchesconcave, require reference standards with curved surfaces with radii equal to the test part radii, ±10%. In addition,shoes are required (see paragraphs 5.2.2.9.2 and 5.2.2.10).5.5.3.3.2The surface finish of reference standards should be 63 microinches or better if maximum accuracy is to be obtained.Surface roughness introduces errors as shown Table 5-7.5.5.3.3.3The thickness of reference standards shall be measured by mechanical or optical means. The maximum tolerance forthese measurements shall be one-half the tolerance permitted for the ultrasonic thickness measurements on the test part.For example, assume a test part thickness will be measured within ±0.005 inch. The reference standards must then bemeasured within ±0.0025 inch. If the test part measurement tolerance is not specified, the reference standards shouldbe measured within ±0.0005 inch or one-half the instrument tolerance, whichever is greater.Table 5-7. Measurement Error Introduced by Surface Roughness of ReferenceStandard or Test Part.Surface Finish (microinches) Measurement Error (inch)0-63 0.000563-125 0.002125-250 0.005250-500 0.010500-20000 0.020
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