TM 10-5410-228-24
This task covers:
a. Removal
c. Assembly
b. Disassembly
d. Installation
INITIAL SETUP
Tools/Test Equipment:
Equipment Conditions:
Shop Equipment, Automotive Maintenance and
Power shut off, power panel and rear control panel
Repair (Item 38, Appendix B)
tagged.
Gloves (Item 16, Appendix B)
ECU covers and doors opened or removed as
Goggles (Item 17, Appendix B)
required (see para 2.14.1).
11/16 Inch Crowfoot Wrench (Item 53, Appendix B)
Hydraulic system drained (see para 2.14.3).
13/16 Inch Crowfoot Wrench (Item 54, Appendix B)
ECU work platform installed (reference
15/16 Inch Crowfoot Wrench (Item 55, Appendix B)
TM 10-5410-228-10).
1-1/8 Inch Crowfoot Wrench (Item 57, Appendix B)
NBC filter and plenum removed (see
1-3/8 Inch Crowfoot Wrench (Item 60, Appendix B)
TM 10-5410-228-10)
1-7/8 Inch Crowfoot Wrench (Item 63, Appendix B)
Personnel Required: (2)
Torque Wrench (Item 66, Appendix B)
References:
Materials/Parts:
Hydraulic Fluid (Item 24, Appendix C)
TM 10-5410-228-10
Wiping Rags (Item 39, Appendix C)
Materials:/Parts: (Cont.)
Four Lockwashers (Item 20, Appendix E)
Eight O-rings (Item 58, Appendix E)
Two O-rings (Item 61, Appendix E)
Two O-rings (Item 60, Appendix E)
Four O-rings (Item 63, Appendix E)
Eight O-rings (Item 56, Appendix E)
Ten O-rings (Item 51, Appendix E)
Three O-rings (Item 66, Appendix E)
Eight O-rings (Item 50, Appendix E)
Nine O-rings (Item 57, Appendix E)
The hydraulic system is pressurized. To prevent injury to personnel, gloves and eye
protection must be worn when working on hydraulic system.
NOTE
Plug open ports on hydraulic manifold and open ends of tube assemblies to keep the
hydraulic system free of contaminants.
a. Removal (Refer to Figure 3-23)
(1)
Disconnect four tube assemblies (1) from four connectors (2) on hydraulic manifold (3). Remove
and discard four O-rings (4) from four connectors (2).
(2)
Remove four connectors (2) from hydraulic manifold (3). Remove and discard four O-rings (5)
from four connectors (2).
(3)
Plug open ports on hydraulic manifold (3) and open ends of four tube assemblies (1).
(4)
Disconnect five tube assemblies (6) from five elbows (7) on hydraulic manifold (3). Remove and
discard five O-rings (8) from five elbows (7).
(5)
Remove five elbows (7) from hydraulic manifold (3). Remove and discard five O-rings (9) from
five elbows (7).
(6)
Plug open ports on hydraulic manifold (3) and open end of five tube assemblies (6).
(7)
Disconnect two tube assemblies (10) from two connectors (11) on hydraulic manifold (3). Remove
and discard two O-rings (12) from two connectors (11).
