T.O. 33B-1-1
5-67
Table 5-6. Ultrasonic Inspection Methods for Bonded Structures.
INSPECTION METHOD
Through
Transmission
Pulse-echo
Ringing
Damping
Advan-
tages
Applicable to structures
with multiple layers,
with or without
honeycomb. Detects
unbonds between any
layer or in honeycomb.
Detects small defects
(larger than the diameter
of receiving search unit).
Applicable to
honeycomb structures
with thick or thin skins.
Detects small unbonds
(search unit diameter
and smaller).
Applicable to complex
shapes. Detects small
near-surface unbonds
(larger than diameter of
search unit).
Applicable to multi-
layered structures
with thick or thin
sheets. Detects
unbonds between
any layers. Detects
small unbonds
(larger than
diameter of search
unit.
Limita-
tions
Access to both sides of
part required. Does not
determine layer position
of unbonds. Alignment
of search units is
critical. Couplant is
required. Inspection rate
is slow.
Inspection from both
sides required. Does not
detect far-side unbonds.
Applicable only to
honeycomb sandwich
structures, usually those
with single-layer skins.
Couplant is required
Applicable only to
near-surface unbonds.
Works best on unbonds
between top sheet and
adhesive layer, may
miss unbonds on other
side of adhesive. Works
best on metals.
Couplant required.
Applicable only to
laminated (non-
honeycomb)
structures. Access to
both sides is
required. Does not
determine layer
position of unbond.
Couplant is
required.
Resonance
Pitch/Catch
MIA
Eddy-Sonic
Advan-
tages
Locates layer position of
unbonds. Applicable to
laminate or honeycomb
structures. Applicable to
complex shapes.
No couplant required,
potential for faster
scanning. Special
displays make
interpretation easier.
No couplant required.
Can be used on
irregular or curved
surfaces. Most
effective on honeycomb
structures: skin-to-core
disbonds and core
defects.
No couplant
required, potential
for faster scanning.
Limta-
tions
Inspection required from
both sides of honeycomb
structures. Couplant
required.
Reduced effectiveness
for unbonds greater than
0.80 inch below
inspection surface.
Access to both sides of
honeycomb required.
Probe is directional with
respect to locating
boundaries of unbonds.
Reduced effectiveness
on purely laminated
structures.
Works only on
metals. Reduced
effectiveness for
unbonds farther
from inspection
surface and for low
conductivity metals
(titanium).