T.O. 33B-1-14-4Figure 4-2. Block Diagram of Eddy Current Inspection System.4.1.10.3 BridgeCircuit.The bridge circuit converts changes in eddy current magnitude and distribution into signals that are ultimatelyprocessed and displayed. A common mode of operation is to have the output of the bridge equal zero for a “good” or‘“non-flaw” condition. Presence of a flaw or an “other-than-good” condition results in an unbalance of the bridge, thusproducing a relatively small signal. This signal becomes the input to subsequent circuits.4.1.10.4 SignalProcessingCircuits.The processing of the signal from the bridge circuit depends on the type of information to be displayed. Simple eddycurrent devices can be built which detect and amplify the signal or convert the signal into digital format (i.e., aconductivity value). More sophisticated systems can process the complex electromagnetic signal into signal amplitudeand signal phase, and provide filtering to suppress unwanted signals. Details of the processes are discussed further inlater sections.4.1.10.5 OutputDisplay.Eddy current test data can be presented as an analog or digital meter readout, a strip chart, an X-Y recorder plot, anoscilloscope display or a video screen presentation. Meters are suitable for performing specific types of tests such ascrack detection, alloy sorting, coating thickness, or other types of testing that require a measurement of signalamplitude only. Strip charts, X-Y recorders and digital storage allow the signal amplitude to be displayed andcorrelated with some other parameter such as time or position. Eddy current instruments with a 2 dimensionalgraphical display are used where both the eddy current signal amplitude and phase must be measured. These arebecoming the most common instruments available and provide the inspector with the greatest capability in interpretingthe results of an eddy current inspection. They are also very portable and can be battery operated, but are a few poundsheavier than those with a meter display.4.1.11 LimitationsofEddyCurrentMethod.There are several limitations to the eddy current inspection method. First, it is limited to electrically conductivematerials or materials with electrically conductive components such as carbon fiber re-enforced composites. Second,flaws parallel to the surface inspected are difficult to detect. The most serious limitation, however, is the necessity to beable to prevent or suppress eddy current responses to non-flaw conditions. This becomes a particularly difficultproblem with ferromagnetic materials.
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