TM 10-5410-228-24
2.12.14 Vehicle Control Box Replacement Continued.
NOTE
Only remove gaskets if worn or damaged.
(9)
Remove two gaskets (23) and two gaskets (24) from cover plate (8).
(10) Tag wires and remove three terminal lugs from buzzer (25).
(11) Remove two screws (26), four flat washers (27), two lockwashers (28) and two nuts (29) securing
buzzer (25) to vehicle control box (1). Discard two lockwashers (28).
(12) Tag and unsolder wires from two binding posts (30).
(13) Remove two nuts (31) and four washers (32) securing two binding posts (30) to vehicle control
box (1).
(14) Remove two screws (36), two lockwashers (37) and two flat washers (38) securing mounting
angle (35) to vehicle control box (1). Discard two lockwashers (37).
(15) Remove two relays (34) from two relay sockets (33).
(16) Tag and remove sockets from two relay sockets (33).
(17) Remove two sockets (33) from mounting angle (35).
(18) Remove two rivet nuts (39) from mounting angle (35).
(19) Remove two connector nuts (40) securing two electrical connectors (41) to vehicle control box (1).
(20) Tag and remove leads from circuit breaker (42).
(21) Remove two screws (43) and two flat washers (44) securing circuit breaker (42) to bottom of
vehicle control box (1).
c.
Assembly (Refer to Figure 2-20)
(1)
Install leads on circuit breaker (42). Remove tags from leads.
(2)
Secure circuit breaker (42) to bottom of vehicle control box (1) with two screws (43) and two flat
washers (44).
(3)
Secure two electrical connectors (41) to vehicle control box (1) with two connector nuts (40).
(4)
Install two rivet nuts (39) on mounting angle (35).
(5)
Install two relay sockets (33) on mounting angle (35).
(6)
Insert sockets into two relay sockets (33). Remove tags on wires.
(7)
Install two relays (34) on two sockets (33).
(8)
Secure mounting angle (35) to vehicle control box assembly (1) with two screws (36), two new
lockwashers (37) and two flat washers (38).
(9)
Secure two binding posts (30) to vehicle control box (1) with two nuts (31) and four washers (32).
(10) Solder wires to two binding posts (30). Remove tags on wires.
(11) If required, cut any damaged terminal lug(s) from wire and crimp new terminal lug(s) onto wire.
(12) Secure buzzer (25) to box assembly (11) with two screws (26), four flat washers (27), two new
lockwashers (28) and two nuts (29).
(13) Install three terminal lugs on buzzer (25). Remove tags on wires.
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