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Chapter 1. GENERAL
Federal Laws and Regulations
Federal Laws and Regulations (cont)
Chapter 2. IDENTIFICATION OF HAZARDOUS MATERIALS
SECTION III. COMMUNICATING THE HAZARDS OF MATERIALS
Occupational Safety and Health Administration Requirements
Department of Transportation Requirements
Environmental Protection Agency Requirements
Non-Regulatory Requirements
Sources of Regulatory Information
Figure 2-1. MSDS for Sodium Hydroxide
Figure 2-1. MSDS for Sodium Hydroxide (continued)
Figure 2-2. Example of DoD Format of OSHA Hazard Communication Standard Warning Label
Figure 2-3. Placarded Trucks and TOFC
Figure 2-4. Typical Commercial Shipping Paper, Road or Rail
Figure 2-5. IATA Shippers Declaration of Dangerous Goods
Figure 2-6. IMDG Shippers Declaration of Dangerous Goods (Vessel)
Figure 2-7. FIFRA Table of Toxicity Categories by Hazard Indicator.
Table 2-1. Shipping Labels
Table 2-1. Shipping Labels - Continued - TM-38-4100034
Table 2-1. Shipping Labels - Continued - TM-38-4100035
Table 2-1. Shipping Labels - Continued - TM-38-4100036
Table 2-1. Shipping Labels - Continued - TM-38-4100037
Chapter 3. RECEIPT OF HAZARDOUS MATERIALS
SECTION IV. HAZARD CHARACTERISTIC CODES (HCCs)
SECTION VI. REPORTS OF HAZARDOUS MATERIALS INCIDENTS
SECTION VII. RECEIVING INSPECTION OF HAZARDOUS MATERIALS
Inspection of Receipts From Procurement
Customer and Unit Returns
Astray/Misdirected Shipments
Pilferable or Security Material
SECTION VIII. HAZARDOUS MATERIALS RECEIPT PROCESSING PROCEDURES
SECTION IX. RECEIVING QUALITY CONTROL
Guidelines
Chapter 4. STORAGE AND CARE OF HAZARDOUS MATERIALS
Storage Location Accuracy
Hazardous Waste Storage Practices
SECTION II. HAZARDOUS MATERIALS STORAGE REQUIREMENTS
Types of Storage Facilities
HAZARD STORAGE AREA CODES
DoD Storage Type A: Radioactive Material Storage
DoD Storage Type C: Corrosive Material Storage
Applicable HCCs - TM-38-4100057
DoD Storage Type D: Oxidizer Material Storage
DoD Storage Type E: Explosive Material Storage
Basic Requirements - TM-38-4100060
DoD Storage Type G: Compressed Gas Cylinder Storage
Hazard Considerations
DoD Storage Type L: Low Hazard Material (General Purpose) Storage
Applicable HCCs - TM-38-4100064
DoD Storage Type P: Organic Peroxide Material Storage
Hazard Considerations.
DoD Storage Type R: Reactive Material Storage
Basic Requirements - TM-38-4100068
DoD Storage Type T: Poison Material Storage
Storage Arrangement
Special Storage and Handling
Storage of Operating Stock of Hazardous Materials In General Purpose Storage Areas
RECOMMENDED STORAGE LIMITS FOR HAZARDOUS MATERIALS IN GENERAL PURPOSE AREAS
SECTION III. STORAGE QUALITY CONTROL
SECTION IV. RECOUPMENT OF HAZARDOUS MATERIALS
Impact of Federal Regulations
Planning and Coordinating Recoupment Operations
Planning and Coordinating Recoupment Operations (cont)
SECTION V. RECEIVING HAZARDOUS MATERIALS AT A RECOUPMENT FACILITY
SECTION VI. PROCESS HOLDING OF HAZARDOUS MATERIALS AT A RECOUPMENT FACILITY
Holding Area Procedures
SECTION VII. FACILITY AND EQUIPMENT REQUIREMENTS FOR HAZARDOUS MATERIALS RECOUPMENT
Requirements for Hazardous Materials Recoupment
Equipment Requirements for Hazardous Materials Recoupment
Equipment Requirements for Hazardous Materials Recoupment (cont)
SECTION VIII. PROCEDURAL REQUIREMENTS FOR HAZARDOUS MATERIALS RECOUPMENT
Preparation for Open Container Transfer
Preparation for Open Container Transfer (cont)
Decontamination and Cleanup
SECTION IX. RECOUPMENT QUALITY CONTROL
SECTION IX. RECOUPMENT QUALITY CONTROL (cont)
Figure 4-1. Hazardous Material Storage Segregation Chart
Chapter 5. SELECTION AND ISSUE OF HAZARDOUS MATERIALS
SECTION II. ISSUE PROCESSING
Temporary Staging of Hazardous Materials
Material Found Damaged During Stock Selection
SECTION III. ISSUE PROCESSING QUALITY CONTROL
Chapter 6. PREPARATION FOR MOVEMENT
SECTION II. PLANNING THE PACKAGING OPERATION
SECTION III. PACKAGING, MARKING, AND LABELING OF HAZARDOUS MATERIAL
Packaging Process
Marking Requirements
SECTION IV. PACKING, MARKING, AND LABELING OF HAZARDOUS WASTE
SECTION V. PACKAGING QUALITY CONTROL
SECTION VI. LOADING HAZARDOUS MATERIALS FOR SHIPMENT
SECTION VII. SHIPMENT PLANNING
Understanding the Shipping Environment
Installation Loading Responsibilities
Loading Rules for Rail Carriers
SECTION VIII. REGULATORY REQUIREMENTS BY SHIPMENT MODE
Water Shipments
Military Air Shipments
DoD Documentation Requirements
SECTION X. REPORTS OF HAZARDOUS MATERIALS INCIDENTS
Figure 6-1. Movement of a ship at sea
Figure 6-2. Segregation and Separation Chart of Hazardous Materials for Rail Shipments
Figure 6-3. Segregation and Separation Chart of Hazardous Materials for Carriage by Public Highway
Figure 6-4. General Segregation Requirements for Hazardous Materials for Carriage by Vessel
Figure 6-5. Segregation Table for Hazardous Materials for Military Air
Chapter 7. ENVIRONMENTAL PROTECTION
SECTION II. SPILL PREVENTION MANAGEMENT
SECTION III. SPCC MANAGEMENT PRACTICES
The Human Factor
Housekeeping
SECTION IV. SPILL CONTINGENCY PLANNING
Contingency Plan Implementation
Emergency Response Teams.
Deployment of the HAZMAT Team
Emergency Response Operations.
Packaging of Spilled Material
SECTION V. OTHER CONTINGENCY PLAN REQUIREMENTS
Emergency Planning and Community Right-to-Know Act of 1986
Planning for Accidents Involving Radioactive Materials
Transportation Accident Contingency Planning
Environmental Compliance Assessments
Environmental Compliance Assessments (cont)
Chapter 8. SAFETY AND HEALTH
SECTION II. SAFETY AND HEALTH RESPONSIBILITIES
SECTION III. WRITTEN HAZARD COMMUNICATION PROGRAM
Determination of Chemical Hazards
Material Safety Data Sheets
SECTION IV. INSPECTIONS AND OPERATIONAL PROCEDURES
Standard Operating Procedures
SECTION V. PERSONAL PROTECTIVE EQUIPMENT
SECTION VI. OTHER REQUIREMENTS
Process Safety Management
Chapter 9. HAZARDOUS MATERIALS TRAINING
DOT Requirements
Hazard Communication Standard.
Hazardous Waste and Emergency Response.
Nuclear Regulatory Requirements
DoD Hazardous Material Training Requirements
Responsibility for Training
Coordination with Other Installation Activities
Sources of Training Information
Hazardous Material Training Programs
Chapter 10. AMMUNITION AND EXPLOSIVES
SECTION IV. STORAGE PLAN
Quantity-Distance Tables.
Storage Aids
Storage of Pilferable Ammunition
SECTION VI. RECEIVING RAILCARS AND MOTOR VEHICLES
Preparation for Delivery
SECTION XI. SAFETY
Standard Handling Methods
Chapter 11. HAZARDOUS PROPERTY DISPOSAL
SECTION V. RELATED TOPICS
Storage - TM-38-4100168
Appendix A. REFERENCES - TM-38-4100169
REFERENCES (cont) - TM-38-4100170
REFERENCES (cont) - TM-38-4100171
REFERENCES (cont) - TM-38-4100172
Appendix B. HAZARD CHARACTERISTIC CODES AND DEFINITIONS
Table B-1. Hazard Characteristic Codes
Table B-2. Hazard Characteristic Code Definitions
Alkali, Corrosive, Organic
Acid, Corrosive, Organic
Oxidizer and Corrosive - Acidic
Flammable Liquid and Poison
Gas, Non-flammable
Gas, Poison, Flammable
Not regulated as Hazardous
Reactive Chemical, Flammable
Toxicity Ranges for Packing Group III
Health Hazard
DOT Combustible Liquid, OSHA IIIA
Article Containing Mercury
TYPICAL LITHIUM ANODE/SOLID CATHODE CELLS
Table B-3. Relationship between HCCs and Various Regulatory Categories Shown in Order of Assignment Preference Using 49CFR as a Basis
Appendix C. STORAGE SEGREGATION MATRIX: HCCs TO STORAGE SEGREGATION
Table C-1. Storage Segregation Matrix
Table C-1. Storage Segregation Matrix - Continued
DEFINITION OF NOTES
DEFINITION OF NOTES (cont)
Appendix D. ASSIGNMENT OF TEMPORARY HAZARD CHARACTERISTIC CODES (HCCs)
Table D-2. Recommended Storage Based on Precautionary Label Text (ANSI Z129.1)
Table D-3. Toxic and Hazardous Substances Listed in Title 29 CFR, Part 1910, Subpart Z
Table D-4. Class or Division Cross-Reference to Storage Areas
Appendix E. A GUIDE FOR DETERMINING PACKAGING, MARKING, AND LABELING REQUIREMENTS FOR HAZARDOUS MATERIALS
SPECIFIC REQUIREMENTS - TM-38-4100200
Hazardous Materials Table
SPECIFIC REQUIREMENTS - TM-38-4100202
SECTION III: LABELING REQUIREMENTS
ADDITIONAL LABELING REQUIREMENTS
Appendix F. Blocking nad Bracing of Hazardous Materials for Transportation
Figure F-2. Bulkhead and Strut Assembly
Figure F-3. Typical Load of Hazardous Materials in 55-Gallon Closed-Head Drums in a 20-foot Trailer/Container
Figure F-4. Typical Load of Hazardous Materials in 55-Gallon Open-Head Steel Drums in a 40-foot Trailer/Container
Figure F-5. Typical Load of Hazardous Materials in 55-Gallon Closed-Head Drums Braced with a Unitized Rear Bay in a 40-foot Trailer/Container
Figure F-6. Unitized Rear Bay Brace
Figure F-7. Extended Bottom Deck Assembly
Figure F-8. Typical Load of Hazardous Materials in DOT Specification Poratable Tanks in 40-foot Trailer/Container
Figure F-9. Assembly of Side Blocking Gate and Antisway Brace
Figure F-10. Typical Load of Hazardous Materials in DOT Specification Poratable Tanks in 40-foot Trailer/Container
Figure F-11. Typical Load of Hazardous Materials in Compressed Gas Cylinders in 40-foot Trailer/Container
Figure F-12. Typical Mixed Load of Hazardous Materials in Various Containers in 40-foot Trailer/Container
Figure F-13. Typical Mixed Load of Hazardous Materials in Various Containers in 40-foot Trailer/Container
Figure F-14. Steel Strap Method with Signode Chessie Floor Plates in 40-foot trailer
Figure F-15. Signode Chessie Floor plate with Wall Anchor
Figure F-16. Steel Strap Method with Wall Anchor in 40-foot Trailer
Figure F-17. Self-locking Skid Method Using Drumite Units in 40-foot Trailer
Figure F-18. Load Distribution
Figure F-18. Load Distribution (cont)
Appendix G. TRAINING REQUIREMENTS FOR HAZARDOUS MATERIALS MANAGEMENT SAMPLE TRAINING PLAN
Table G-1. Summarization of Selected Depot Personnel Function Specific Training (Recommended Approach)
Table G-2. Detailed Description of HAZMAT Training Courses
Table G-2. Detailed Description of HAZMAT Training Courses-Continued - TM-38-4100227
Table G-2. Detailed Description of HAZMAT Training Courses-Continued - TM-38-4100228
Table G-2. Detailed Description of HAZMAT Training Courses-Continued - TM-38-4100229
Table G-2. Detailed Description of HAZMAT Training Courses-Continued - TM-38-4100230
Table G-2. Detailed Description of HAZMAT Training Courses-Continued - TM-38-4100231
Table G-2. Detailed Description of HAZMAT Training Courses-Continued - TM-38-4100232
Table G-2. Detailed Description of HAZMAT Training Courses-Continued - TM-38-4100233
Table G-2. Detailed Description of HAZMAT Training Courses-Continued - TM-38-4100234
Table G-2. Detailed Description of HAZMAT Training Courses-Continued - TM-38-4100235
Table G-2. Detailed Description of HAZMAT Training Courses-Continued - TM-38-4100236
Table G-2. Detailed Description of HAZMAT Training Courses-Continued - TM-38-4100237
Table G-2. Detailed Description of HAZMAT Training Courses-Continued - TM-38-4100238
Table G-2. Detailed Description of HAZMAT Training Courses-Continued - TM-38-4100239
Table G-2. Detailed Description of HAZMAT Training Courses-Continued - TM-38-4100240
Table G-2. Detailed Description of HAZMAT Training Courses-Continued - TM-38-4100241
Table G-2. Detailed Description of HAZMAT Training Courses-Continued - TM-38-4100242
Table G-2. Detailed Description of HAZMAT Training Courses-Continued - TM-38-4100243
Table G-3. Summary of HAZMAT Training Courses COMPLIANCE TRAINING: Initial Courses
Table G-4. Summary of HAZMAT Training Courses, COMPLIANCE TRAINING: Refresher Courses
Table G-5. Summary of HAZMAT Training Courses COMPLIANCE TRAINING: Implied Training Courses
Table G-5. Summary of HAZMAT Training Courses COMPLIANCE TRAINING: Implied Training Courses (cont)
Appendix H. EXPLANATION OF ACRONYMS, TERMS, AND DEFINITIONS
Section I. Abbreviations
Section I. Abbreviations (cont) - TM-38-4100250
Section I. Abbreviations (cont) - TM-38-4100251
Section I. Abbreviations (cont) - TM-38-4100252
Section I. Abbreviations (cont) - TM-38-4100253
Section I. Abbreviations (cont) - TM-38-4100254
Section I. Abbreviations (cont) - TM-38-4100255
Section I. Abbreviations (cont) - TM-38-4100256
Section I. Abbreviations (cont) - TM-38-4100257
Section II. Terms and Definitions
Section II. Terms and Definitions (cont) - TM-38-4100259
Section II. Terms and Definitions (cont) - TM-38-4100260
Section II. Terms and Definitions (cont) - TM-38-4100261
Section II. Terms and Definitions (cont) - TM-38-4100262
Section II. Terms and Definitions (cont) - TM-38-4100263
Section II. Terms and Definitions (cont) - TM-38-4100264
Section II. Terms and Definitions (cont) - TM-38-4100265
Appendix I. HMIS FOCAL POINTS
Appendix I. HMIS FOCAL POINTS (cont) - TM-38-4100267
Appendix I. HMIS FOCAL POINTS (cont) - TM-38-4100268
Appendix I. HMIS FOCAL POINTS (cont) - TM-38-4100269
Appendix J. Miscellaneous Addresses
Appendix J. Miscellaneous Addresses (cont)
TM-38-410 Storage and Handling of Hazardous Materials Manual
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