Static Mode
Chapter 1 INTRODUCTION -812530021
Section I. GENERAL INFORMATION -812530023
SAFETY CARE AND HANDLING. -812530024
CORROSION PREVENTION AND CONTROL (CPC).
REFERENCE INFORMATION cont'd
Glossary.
Section II. EQUIPMENT DESCRIPTION AND DATA -812530028
Figure 1-1. ECV Modification (Sheet 1 of 2) -812530029
Figure 1-1. ECV Modification (Sheet 2 of 2)
LMS Modification -812530031
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS Continued.
Figure 1-2. LMS Modification (Sheet 1 of 2) -812530033
Figure 1-2. LMS Modification (Sheet 2 of 2) -812530034
Electrical System -812530035
Figure 1-3. Electrical System -812530036
Figure 1-4. ECU -812530037
Figure 1-5. TQG and HMT -812530038
ABS
Figure 1-6. ABS -812530040
Figure 1-7. Recirculation Filter -812530041
EQUIPMENT DATA. -812530042
Section III. PRINCIPLES OF OPERATION -812530043
GENERAL Continued.
ELECTRICAL SYSTEM.
Figure 1-8. System Schematic (Sheet 1 of 5)
Figure 1-8. System Schematic (Sheet 2 of 5)
Figure 1-8. System Schematic (Sheet 3 of 5)
Figure 1-8. System Schematic (Sheet 4 of 5)
Figure 1-8. System Schematic (Sheet 5 of 5)
Chemical Sensor Circuit.
Power Distribution, External Power (TQG).
Regulated 24VDC Using INTERNAL or EXTERNAL Power.
Air and Hydraulic Fluid Temperature Sensing.
Rib Fan Circuit.
ELECTRICAL SYSTEM Continued.
Engine Oil Pressure Low Indicator.
Figure 1-9. Hydraulic Manifold
Table 1-1. Hydraulic Components
Table 1-1. Hydraulic Components cont'd
Figure 1-10. Static Mode, Internal Power, Vent Mode, Full NBC
Figure 1-11. Static Mode, Internal Power, Vent Mode, NBC Off
Figure 1-12. Static Mode, Internal Power, Vent Mode, Rib Fan On, Full NBC
Figure 1-13. Static Mode, Internal Power, Cool Mode, Full NBC
Figure 1-14. Static Mode, Internal Power, Cool Mode, NBC Off
Figure 1-15. Static Mode, Internal Power, Cool Mode, Rib Fan On, Full NBC
Figure 1-16. Static Mode, Internal Power, Cool Mode, Thermostat Open, Full NBC
Figure 1-17. Static Mode, Internal Power, Heat Mode, Full NBC
Figure 1-18. Static Mode, Internal Power, Heat Mode, NBC Off
Figure 1-19. Static Mode, Internal Power, Heat Mode, Rib Fan On, Full NBC
Figure 1-20. Static Mode, Internal Power, Heat Mode, Thermostat Open, Full NBC
Figure 1-21. Mobile Mode, Internal Power, Vent Mode, Full NBC
Figure 1-22. Mobile Mode, Internal Power, Cool Mode, Full NBC
Figure 1-23. Mobile Mode, Internal Power, Cool Mode, Thermostat Open, Full NBC
Figure 1-24. Mobile Mode, Internal Power, Heat Mode, Full NBC
Figure 1-25. Mobile Mode, Internal Power, Heat Mode, Thermostat Open, Full NBC
Figure 1-26. Static Mode, External Power, Vent Mode, Full NBC
Figure 1-27. Static Mode, External Power, Vent Mode, NBC Off
Figure 1-28. Static Mode, External Power, Rib Fan On, NBC Off
Figure 1-29. Static Mode, External Power, Cool Mode, NBC Off
Figure 1-30. Static Mode, External Power, Cool Mode, Rib Fan On, NBC Off
Figure 1-31. Static Mode, External Power, Cool Mode, Thermostat Open, NBC Off
Figure 1-32. Static Mode, External Power, Heat Mode, Full NBC
Figure 1-33. Static Mode, External Power, Heat Mode, NBC Off
Figure 1-34. Static Mode, External Power, Heat Mode, Rib Fan On, NBC Off
Figure 1-35. Static Mode, External Power, Heat Mode, Thermostat Open, NBC Off
Chapter 2 UNIT MAINTENANCE INSTRUCTIONS
Section I. LUBRICATION INSTRUCTIONS
INSTALLATION INSTRUCTIONS.
Section IV. UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)
Table 2-1. Unit Level Preventive Maintenance Checks and Services for CBPS - Continued
Figure 2-1. Unit PMCS Location Diagram (Sheet 1 of 2)
Figure 2-1. Unit PMCS Location Diagram (Sheet 2 of 2)
Section V. UNIT LEVEL TROUBLESHOOTING PROCEDURES
UNIT LEVEL TROUBLESHOOTING PROCEDURES Continued. -812530098
NO POWER TO SYSTEM WITH ECV RUNNING NO AIR, NO LIGHTS, NO READINGS ON CONVERTOR
UNIT LEVEL TROUBLESHOOTING PROCEDURES Continued. -812530100
NO READINGS ON INVERTER MISSION PROFILE (MOBILE/STATIC) INDICATOR AND LMS LIGHTS ON
INVERTER INDICATOR LIGHTS ON, NO VOLTAGE TO OUTLETS.
INVERTER INDICATOR LIGHTS ON, NO VOLTAGE TO OUTLETS Continued.
EPG FAILURES.
EPG FAILURES. cont'd
UNIT LEVEL TROUBLESHOOTING PROCEDURES Continued. -812530106
ECV ENGINE IDLE SPEED DOES NOT CHANGE cont'd -812530107
ECV ENGINE IDLE SPEED DOES NOT CHANGE cont'd -812530108
ACTUATOR GOES FULL STROKE WHEN DC POWER IS TURNED ON
ERRATIC GOVERNOR OPERATION
FAST OSCILLATION OF GOVERNOR LINKAGE
NO AIR FLOW WHEN MISSION PROFILE SWITCH IS SET FOR STATIC MODE
NO AIR FLOW WHEN MISSION PROFILE SWITCH IS SET FOR STATIC MODE cont'd -812530113
NO AIR FLOW WHEN MISSION PROFILE SWITCH IS SET FOR STATIC MODE cont'd -812530114
NO AIR FLOW WHEN MISSION PROFILE SWITCH IS SET FOR STATIC MODE cont'd -812530115
NO AIR FLOW WHEN MISSION PROFILE SWITCH IS SET FOR STATIC MODE cont'd -812530116
NO AIR FLOW WHEN MISSION PROFILE SWITCH IS SET FOR STATIC MODE cont'd -812530117
NO AIR FLOW WHEN MISSION PROFILE SWITCH IS SET FOR STATIC MODE cont'd -812530118
NO AIR FLOW WHEN MISSION PROFILE SWITCH IS SET FOR STATIC MODE cont'd -812530119
NO AIR FLOW WHEN MISSION PROFILE SWITCH IS SET FOR STATIC MODE cont'd
NO AIR FLOW WHEN MISSION PROFILE SWITCH IS SET FOR STATIC MODE cont'd -812530121
NO AIR FLOW WHEN MISSION PROFILE SWITCH IS SET FOR STATIC MODE cont'd -812530122
NO AIR FLOW WHEN MISSION PROFILE SWITCH IS SET FOR STATIC MODE cont'd -812530123
NO AIR FLOW WHEN MISSION PROFILE SWITCH IS SET FOR STATIC MODE cont'd -812530124
NBC FAN `PRESSURE LOW' INDICATOR DOES NOT COME ON
NBC FAN `PRESSURE LOW' INDICATOR DOES NOT COME ON cont'd -812530126
NBC FAN `PRESSURE LOW' INDICATOR DOES NOT COME ON cont'd -812530127
NBC FAN `PRESSURE LOW' INDICATOR DOES NOT COME ON cont'd -812530128
NBC SHELTER PRESSURE GAGE DOES NOT RESPOND
NBC SHELTER PRESSURE GAGE DOES NOT RESPOND cont'd
AIR BEAMS DO NOT INFLATE WHEN `RIB FAN' SWITCH IS PRESSED
AIR BEAMS DO NOT INFLATE WHEN `RIB FAN' SWITCH IS PRESSED cont'd -812530132
AIR BEAMS DO NOT INFLATE WHEN `RIB FAN' SWITCH IS PRESSED cont'd -812530133
AIR BEAMS DO NOT INFLATE WHEN `RIB FAN' SWITCH IS PRESSED cont'd -812530134
RIB FAN DOES NOT TURN OFF WHEN RIB PRESSURE REACHES OR PASSES THE HIGH SET POINT OF THE GUAGE
RIB PRESSURE GAGE DOES NOT RESPOND (NO READING) WITH THE RIB FAN OPERATING.
NO AC POWER TO PERIPHERAL OUTLETS J1 THROUGH J4 ON REAR OF LMS
NO AC POWER TO PERIPHERAL OUTLETS J1 THROUGH J4 ON REAR OF LMS cont'd -812530138
NO AC POWER TO PERIPHERAL OUTLETS J1 THROUGH J4 ON REAR OF LMS cont'd -812530139
NO POWER TO SYSTEM WITH `EXT' POWER APPLIED.
NO POWER TO SYSTEM WITH `EXT' POWER APPLIED Continued. -812530141
NO POWER TO SYSTEM WITH `EXT' POWER APPLIED Continued. -812530142
NO POWER TO SYSTEM WITH `EXT' POWER APPLIED Continued. -812530143
CONVERTER INDICATOR LIGHTS ON.
SWITCH/INDICATOR DIM.
HYDRAULIC FLUID ALARM `DANGER LEVEL' SWITCH/INDICATOR LIGHTS
NO COOL AIR FLOW (STATIC MODE, INTERNAL POWER)
NO COOL AIR FLOW (STATIC MODE, INTERNAL POWER) cont'd -812530148
NO COOL AIR FLOW (STATIC MODE, INTERNAL POWER) cont'd -812530149
NO COOL AIR FLOW (STATIC MODE, INTERNAL POWER) cont'd -812530150
NO COOL AIR FLOW (STATIC MODE, INTERNAL POWER) cont'd -812530151
NO COOL AIR FLOW (STATIC MODE, INTERNAL POWER) cont'd -812530152
LOW OR FLUCTUATING AIR FLOW IN STATIC MODE WITH INTERNAL POWER OR EXTERNAL POWER, NBC OFF.
NO COOL AIR WHEN OPERATING IN MOBILE MODE `MOBILE' INDICATOR ON.
NO HOT AIR WITH INTERNAL (ECV) POWER `HYD OIL TEMP' ALARM OFF.
NO HOT AIR WITH INTERNAL (ECV) POWER `HYD OIL TEMP' ALARM OFF. cont'd -812530156
NO HOT AIR WITH INTERNAL (ECV) POWER `HYD OIL TEMP' ALARM OFF. cont'd -812530157
NO HOT AIR WITH INTERNAL (ECV) POWER `HYD OIL TEMP' ALARM OFF. cont'd -812530158
NO HOT AIR WITH INTERNAL (ECV) POWER `HYD OIL TEMP' ALARM OFF. cont'd -812530159
NO HOT AIR WITH INTERNAL (ECV) POWER `HYD OIL TEMP' ALARM OFF. cont'd -812530160
NO HOT AIR WITH INTERNAL (ECV) POWER `HYD OIL TEMP' ALARM OFF. cont'd -812530161
NO HOT AIR WHEN OPERATING WITH `EXT' (10 kW TQG) POWER.
NO HOT AIR WHEN OPERATING WITH `EXT' (10 kW TQG) POWER. cont'd -812530163
NO HOT AIR WHEN OPERATING WITH `EXT' (10 kW TQG) POWER. cont'd -812530164
NO HOT AIR WHEN OPERATING WITH `EXT' (10 kW TQG) POWER. cont'd -812530165
NO HOT AIR WHEN OPERATING WITH `EXT' (10 kW TQG) POWER. cont'd -812530166
NO HOT AIR WHEN OPERATING WITH `EXT' (10 kW TQG) POWER. cont'd -812530167
NO HOT AIR WHEN OPERATING WITH `EXT' (10 kW TQG) POWER. cont'd -812530168
NO HOT AIR WHEN OPERATING WITH `EXT' (10 kW TQG) POWER. cont'd -812530169
UNABLE TO OVERPRESSURIZE THE ABS ENCLOSURE, INTERNAL POWER, STATIC POSITION
UNABLE TO OVERPRESSURIZE THE ABS ENCLOSURE, INTERNAL POWER, STATIC POSITION cont'd
UNABLE TO OVERPRESSURIZE THE ABS ENCLOSURE, EXTERNAL POWER, STATIC POSITION
NO AIR FLOW WHEN MISSION PROFILE SWITCH IS SET FOR MOBILE MODE
NO AIR FLOW WHEN MISSION PROFILE SWITCH IS SET FOR MOBILE MODE cont'd -812530174
NO AIR FLOW WHEN MISSION PROFILE SWITCH IS SET FOR MOBILE MODE cont'd -812530175
NO AIR FLOW WHEN MISSION PROFILE SWITCH IS SET FOR MOBILE MODE cont'd -812530176
NO AIR FLOW WHEN MISSION PROFILE SWITCH IS SET FOR MOBILE MODE cont'd -812530177
NO AIR WHEN ESS CONTROL MODULE IS SET TO THE VENT MODE, MOBILE MODE, INTERNAL POWER
NO AIR WHEN ESS CONTROL MODULE IS SET TO THE VENT MODE, MOBILE MODE, INTERNAL POWER cont'd -812530179
NO AIR WHEN ESS CONTROL MODULE IS SET TO THE VENT MODE, MOBILE MODE, INTERNAL POWER cont'd -812530180
LEFT/RIGHT MAP LIGHT ON FORWARD CONTROL PANEL DOES NOT COME ON.
LEFT/RIGHT MAP LIGHT ON FORWARD CONTROL PANEL DOES NOT COME ON Continued. -812530182
LEFT/RIGHT MAP LIGHT ON FORWARD CONTROL PANEL DOES NOT COME ON Continued. -812530183
"SHELTER ALERT" INDICATOR DOES NOT COME ON AND BUZZER DOES NOT SOUND
AFT LAMP DOES NOT COME ON Continued.
FWD LAMP DOES NOT COME ON.
FWD LAMP DOES NOT COME ON. cont'd
ECV SHUTS DOWN OR DOESN'T START.
ECV SHUTS DOWN OR DOESN'T START Continued. -812530189
ECV SHUTS DOWN OR DOESN'T START Continued. -812530190
Section VI. UNIT MAINTENANCE PROCEDURES
CHEMICAL BIOLOGICAL PROTECTIVE SHELTER (CBPS) SYSTEM.
Figure 2-2. Compartment Guard Replacement
ECV Step Assembly Replacement.
LMS Step Assembly Replacement.
Hose Guard Replacement.
Figure 2-5. Hose Guard Replacement
Antenna Mount Hardware Replacement.
Figure 2-6. Antenna Base Hardware Replacement
ECV.
Figure 2-7. Thermostatic Switch Replacement
Oil Pressure Switch Replacement.
Figure 2-8. Oil Pressure Switch Replacement
Pintle Extension Replacement.
Taillight Bracket Replacement.
Tachometer and Tachometer Isolation Switch Replacement.
ECV Cab Tachometer Isolation Switch.
Figure 2-11. Tachometer and Tachometer Isolation Switch Replacement
Hydraulic Fluid Level Switch and Audible Alarm Replacement.
Hydraulic Fluid Level Switch and Audible Alarm Replacement Continued.
Figure 2-12. Hydraulic Fluid Level Switch and Audible Alarm Replacement
Pump System Belt Replacement.
Figure 2-13. Pump System Belt Replacement (Sheet 1 of 2)
Figure 2-13. Pump System Belt Replacement (Sheet 2 of 2)
Hydraulic Pump Replacement.
Hydraulic Pump Replacement Continued. -812530216
Installation -812530217
Hydraulic Pump Replacement Continued. -812530218
Figure 2-14. Hydraulic Pump Replacement (Sheet 1 of 3)
Figure 2-14. Hydraulic Pump Replacement (Sheet 2 of 3)
Figure 2-14. Hydraulic Pump Replacement (Sheet 3 of 3)
Alternator and Power Steering Belt Replacement.
Figure 2-15. Alternator and Power Steering Belt Replacement
Water Pump Replacement.
Figure 2-16. Water Pump Replacement
Alternator Replacement.
Figure 2-17. Alternator Replacement
Alternator Pulley Replacement.
Power Steering Pump Pulley and Bracket Replacement.
Figure 2-19. Power Steering Pump Pulley and Bracket Replacement
Vehicle Control Box Replacement.
Vehicle Control Box Replacement Continued.
Installation -812530233
Figure 2-20. Vehicle Control Box Replacement (Sheet 1 of 2)
Figure 2-20. Vehicle Control Box Replacement (Sheet 2 of 2)
EPG System Replacement.
EPG Actuator.
EPG System Replacement - Continued.
Calibration/Adjustment
Figure 2-21. EPG System Replacement (Sheet 1 of 4)
Figure 2-21. EPG System Replacement (Sheet 2 of 4)
Figure 2-21. EPG System Replacement (Sheet 3 of 4)
Figure 2-21. EPG System Replacement (Sheet 4 of 4)
LIGHTWEIGHT MULTIPURPOSE SHELTER (LMS). -812530244
Figure 2-22. ABS Cover Replacement
Block Assembly Replacement.
ABS and Retainer Replacement.
ABS and Retainer Replacement Continued. -812530248
ABS and Retainer Replacement Continued. -812530249
Figure 2-24. ABS and Retainer Replacement (Sheet 1 of 3)
Figure 2-24. ABS and Retainer Replacement (Sheet 2 of 3)
Figure 2-24. ABS and Retainer Replacement (Sheet 3 of 3)
Window Replacement.
Window Replacement Continued.
Figure 2-25. Window Replacement
LMS Strap and Ring Replacement.
Figure 2-26. LMS Strap and Ring Replacement (Sheet 1 of 4)
Figure 2-26. LMS Strap and Ring Replacement (Sheet 2 of 4)
Figure 2-26. LMS Strap and Ring Replacement (Sheet 3 of 4)
Figure 2-26. LMS Strap and Ring Replacement (Sheet 4 of 4)
Figure 2-27. LMS Relief Valve Replacement
Air Beam Inflation Replacement.
Remove nut (21) securing bulkhead fitting (20) to LMS.
Figure 2-28. Air Beam Inflation Replacement
Electrical Raceway Replacement.
Electrical Raceway Replacement Continued.
Figure 2-29. Electrical Raceway Replacement (Sheet 1 of 3)
Figure 2-29. Electrical Raceway Replacement (Sheet 2 of 3)
Figure 2-29. Electrical Raceway Replacement (Sheet 3 of 3)
Door Assembly Replacement.
Figure 2-30. Door Assembly Replacement
Ladder Replacement.
Figure 2-31. Ladder Replacement
Tailgate Replacement.
Figure 2-32. Tailgate Replacement
Driver or Passenger Seat and Back Removal.
Figure 2-33. Driver or Passenger Seat and Back Removal
Seat Belt Replacement.
Storage Box Repair.
Figure 2-35. Storage Box Repair
Figure 2-36. Screen Replacement
Forward Light Box Assembly Repair.
Assembly -812530283
Figure 2-37. Forward Light Box Assembly Repair
Rear Light Box Assembly Replacement.
Rear Light Box Assembly Replacement Continued.
Figure 2-38. Rear Light Box Assembly Replacement
Control Box Assembly Repair.
Disassembly cont'd
Control Box Assembly Repair Continued.
Figure 2-39. Control Box Assembly Repair (Sheet 1 of 3)
Figure 2-39. Control Box Assembly Repair (Sheet 2 of 3)
Figure 2-39. Control Box Assembly Repair (Sheet 3 of 3)
Relay Box Replacement.
Assembly -812530295
Figure 2-40. Relay Box Replacement
Converter Replacement.
Figure 2-41. Converter Replacement
Inverter Replacement.
Figure 2-42. Inverter Replacement
Rear Control Panel Component Replacement.
Rear Control Panel Component Replacement Continued.
Figure 2-43. Rear Control Panel Component Replacement
Cover Assembly Repair.
Disassembly -812530305
Cover Assembly Repair Continued. -812530306
Cover Assembly Repair Continued. cont'd
Cover Assembly Repair Continued. -812530308
Figure 2-44. Cover Assembly Repair (Sheet 2 of 3)
Figure 2-44. Cover Assembly Repair (Sheet 3 of 3)
Power Mode Selector Switch Replacement.
Figure 2-45. Power Mode Selector Switch Replacement
Pan Assembly Replacement.
Pan Assembly Replacement Continued. -812530314
Pan Assembly Replacement Continued.
Pan Assembly Replacement Continued. -812530316
Pan Assembly Replacement Continued. -812530317
Pan Assembly Replacement Continued. -812530318
Figure 2-46. Pan Assembly Replacement (Sheet 1 of 6)
Figure 2-46. Pan Assembly Replacement (Sheet 2 of 6)
Figure 2-46. Pan Assembly Replacement (Sheet 3 of 6)
Figure 2-46. Pan Assembly Replacement (Sheet 4 of 6)
Figure 2-46. Pan Assembly Replacement (Sheet 5 of 6)
Figure 2-46. Pan Assembly Replacement (Sheet 6 of 6)
Temperature Control Unit and Support Enclosure Replacement.
Support Enclosure Replacement.
Figure 2-47. Temperature Control Unit and Support Enclosure Replacement
Electrical Cable Replacement.
Comments
Electrical Cable Replacement Continued. -812530330
Cables in ECU.
Electrical Cable Replacement Continued. -812530332
Installation cont'd -812530333
Figure 2-48. Electrical Cable Replacement (Sheet 1 of 12)
Figure 2-48. Electrical Cable Replacement (Sheet 2 of 12)
Figure 2-48. Electrical Cable Replacement (Sheet 3 of 12)
Figure 2-48. Electrical Cable Replacement (Sheet 4 of 12)
Figure 2-48. Electrical Cable Replacement (Sheet 5 of 12)
Figure 2-48. Electrical Cable Replacement (Sheet 6 of 12)
Figure 2-48. Electrical Cable Replacement (Sheet 7 of 12)
Figure 2-48. Electrical Cable Replacement (Sheet 8 of 12)
Figure 2-48. Electrical Cable Replacement (Sheet 9 of 12)
Figure 2-48. Electrical Cable Replacement (Sheet 10 of 12)
Figure 2-48. Electrical Cable Replacement (Sheet 11 of 12)
Figure 2-48. Electrical Cable Replacement (Sheet 12 of 12)
Figure 2-49. Cable Wiring Diagrams (Sheet 1 of 18)
Figure 2-49. Cable Wiring Diagrams (Sheet 2 of 18)
Figure 2-49. Cable Wiring Diagrams (Sheet 5 of 18)
Figure 2-49. Wiring Diagram (Sheet 8 of 18)
Figure 2-49. Wiring Diagram (Sheet 11 of 18)
Figure 2-49. Wiring Diagram (Sheet 14 of 18)
Figure 2-49. Wiring Diagram (Sheet 16 of 18)
Figure 2-49. Wiring Diagram (Sheet 17 of 18)
Figure 2-49. Wiring Diagram (Sheet 18 of 18)
AC Power Protector Replacement.
Figure 2-50. AC Power Protector Replacement
EMERGENCY EXIT PANEL REPLACEMENT.
Figure 2-51. Emergency Exit Panel Replacement
Power Panel Repair.
Power Panel Repair - Continued.
Receptacle Panel Repair.
Receptacle Panel Repair Continued.
Figure 2-53. Receptacle Panel Repair
Sound Quilt Assembly Replacement.
Figure 2-54. Sound Quilt Assembly Replacement (Sheet 1 of 6)
Figure 2-54. Sound Quilt Assembly Replacement (Sheet 2 of 6)
Figure 2-54. Sound Quilt Assembly Replacement (Sheet 3 of 6)
Figure 2-54. Sound Quilt Assembly Replacement (Sheet 4 of 6)
Figure 2-54. Sound Quilt Assembly Replacement (Sheet 5 of 6)
Figure 2-54. Sound Quilt Assembly Replacement (Sheet 6 of 6)
Figure 2-55. Grab Handle Replacement
ENVIRONMENTAL CONTROL UNIT (ECU). -812530372
Condenser Coil Cover Assembly.
Figure 2-56. ECU Covers/Screens Replacement (Sheet 1 of 3)
Figure 2-56. ECU Covers/Screens Replacement (Sheet 2 of 3)
Figure 2-56. ECU Covers/Screens Replacement (Sheet 3 of 3)
Filter Replacement.
Drain/Fill Hydraulic System.
Fill
Figure 2-58. Drain/Fill Hydraulic System
Solenoid Valve Replacement.
Figure 2-59. Solenoid Valve Replacement
Hydraulic Manifold Valve Replacement.
Hydraulic Manifold Valve Replacement Continued.
Primary Hydraulic Pump Output Pressure and Relief Valve Adjustment cont'd
Speed Control Adjustment cont'd -812530386
Speed Control Adjustment cont'd -812530387
Speed Control Adjustment cont'd -812530388
Figure 2-60. Hydraulic Manifold Valve Replacement (Sheet 2 of 3)
Figure 2-60. Hydraulic Manifold Valve Replacement (Sheet 3 of 3)
Thermistor Replacement.
Figure 2-62. Overheat Switch Replacement
FRAME AND GENERATOR.
HMT Assembly Repair Continued.
Figure 2-63. HMT Assembly Repair (Sheet 1 of 3)
Figure 2-63. HMT Assembly Repair (Sheet 2 of 3)
Figure 2-63. HMT Assembly Repair (Sheet 3 of 3)
AIR BEAM SHELTER (ABS). -812530398
Repair -812530399
Figure 2-64. Dee Ring Patch
Window Film Replacement and Cleaning.
Cleaning -812530402
Air Beam Replacement.
Repair -812530404
Assembly -812530405
Figure 2-65. Air Beam Repair (Sheet 1 of 2)
Figure 2-65. Air Beam Repair (Sheet 2 of 2)
Inflation Manifold Replacement.
Repair
Figure 2-66. Inflation Manifold Replacement
Pressure Gage Assembly Repair.
Pressure Gage Assembly Repair Continued.
Figure 2-67. Pressure Gage Assembly Repair
Figure 2-68. Plastic Tubing Replacement
RECIRCULATION FILTER.
Axial Fan Impeller Replacement.
PORTABLE LIGHT SET TEST AND REPAIR.
Ballast Assembly Continued.
Figure 2-72. Ballast Assembly, Fuseholder and Switch Test
Figure 2-73. Switch Removal and Installation
Figure 2-74. Fuseholder Removal and Installation
Figure 2-75. Female Cable Assembly Removal and Installation
Figure 2-76. Male Cable Assembly Removal and Installation
Chapter 3 DIRECT SUPPORT MAINTENANCE INSTRUCTIONS
Section I. GENERAL INFORMATION -812530427
Low Suction Line Pressure Is Accompanied by High Superheat.
Figure 3-1. Thermal Expansion Valve/Sensor Bulb
NO AIR CONDITIONING OR INSUFFICIENT COOLING.
NO AIR CONDITIONING OR INSUFFICIENT COOLING Continued. -812530431
NO AIR CONDITIONING OR INSUFFICIENT COOLING Continued. -812530432
NO AIR CONDITIONING OR INSUFFICIENT COOLING Continued. -812530433
NO AIR CONDITIONING OR INSUFFICIENT COOLING Continued. -812530434
NO AIR CONDITIONING OR INSUFFICIENT COOLING Continued. -812530435
HYDRAULIC SYSTEM INOPERATIVE OR HYDRAULIC DRIVE MOTORS NOT ABLE TO MAINTAIN MINIMUM SPEEDS
HYDRAULIC SYSTEM INOPERATIVE OR HYDRAULIC DRIVE MOTORS NOT ABLE TO MAINTAIN MINIMUM SPEEDS cont'd -812530437
HYDRAULIC SYSTEM INOPERATIVE OR HYDRAULIC DRIVE MOTORS NOT ABLE TO MAINTAIN MINIMUM SPEEDS cont'd -812530438
Section III. DIRECT SUPPORT MAINTENANCE PROCEDURES
Auxiliary Power Pack Replacement Continued. -812530440
Auxiliary Power Pack Replacement Continued. -812530441
Installation -812530442
Prime Hydraulic Pump
Figure 3-2. Auxiliary Power Pack (Sheet 1 of 2)
Figure 3-2. Auxiliary Power Pack (Sheet 2 of 2)
LIGHTWEIGHT MULTIPURPOSE SHELTER (LMS). -812530446
Figure 3-3. LMS Air Duct Replacement
Electrical Equipment Rack Replacement.
Electrical Cable Repair.
Figure 3-5. Wiring Diagram (Sheet 2 of 4)
Figure 3-5. Wiring Diagram (Sheet 3 of 4)
Figure 3-5. Wiring Diagram (Sheet 4 of 4)
ENVIRONMENTAL CONTROL UNIT (ECU). -812530453
Figure 3-6. R22 Refrigerant System Servicing (Sheet 1 of 10)
Figure 3-6. R22 Refrigerant System Servicing (Sheet 2 of 10)
Figure 3-6. R22 Refrigerant System Servicing (Sheet 3 of 10)
Figure 3-6. R22 Refrigerant System Servicing (Sheet 4 of 10)
Figure 3-6. R22 Refrigerant System Servicing (Sheet 5 of 10)
Figure 3-6. R22 Refrigerant System Servicing (Sheet 6 of 10)
Figure 3-6. R22 Refrigerant System Servicing (Sheet 7 of 10)
Pump Down System
Figure 3-6. R22 Refrigerant System Servicing (Sheet 9 of 10)
Figure 3-6. R22 Refrigerant System Servicing (Sheet 10 of 10)
Sound Guard Replacement.
Assembly -812530465
Installation -812530466
Figure 3-7. Sound Guard Replacement (Sheet 1 of 2)
Figure 3-7. Sound Guard Replacement (Sheet 2 of 2)
Recirculation Fan/Motor Replacement.
Installation -812530470
Installation cont'd -812530471
Recirculation Fan
Installation -812530473
Figure 3-8. Recirculation Fan/Motor Replacement
Condenser Fan
Condenser Hydraulic Motor
Installation -812530477
Figure 3-9. Condenser Fan/Motor Replacement
Rib Blower Replacement.
Assembly/Installation -812530480
Assembly/Installation -812530481
Figure 3-10. Rib Blower Replacement
Heater Element Assembly Replacement.
Figure 3-11. Heater Element Assembly Replacement
NBC Hydraulic Motor.
NBC Fan/Motor Repair Continued.
Installation cont'd -812530487
NBC Fan
Installation -812530489
Figure 3-12. NBC Fan/Motor Repair
Heater Coil Replacement.
Figure 3-13. Heater Coil Replacement
Evaporator Coil Replacement.
Figure 3-14. Evaporator Coil Replacement
Thermal Expansion Valve Replacement.
Removal -812530496
Installation cont'd -812530497
Figure 3-15. Thermal Expansion Valve Replacement
Hydraulic Tubing/Hoses Replacement.
Installation -812530500
Installation cont'd -812530501
Main Hydraulic Hoses.
Installation -812530503
Figure 3-16. Hydraulic Tubing/Hoses Replacement (Sheet 1 of 11)
Figure 3-16. Hydraulic Tubing/Hoses Replacement (Sheet 2 of 11)
Figure 3-16. Hydraulic Tubing/Hoses Replacement (Sheet 3 of 11)
Figure 3-16. Hydraulic Tubing/Hoses Replacement (Sheet 4 of 11)
Figure 3-16. Hydraulic Tubing/Hoses Replacement (Sheet 5 of 11)
Figure 3-16. Hydraulic Tubing/Hoses Replacement (Sheet 6 of 11)
Figure 3-16. Hydraulic Tubing/Hoses Replacement (Sheet 7 of 11)
Figure 3-16. Hydraulic Tubing/Hoses Replacement (Sheet 8 of 11)
Figure 3-16. Hydraulic Tubing/Hoses Replacement (Sheet 9 of 11)
Figure 3-16. Hydraulic Tubing/Hoses Replacement (Sheet 10 of 11)
Figure 3-16. Hydraulic Tubing/Hoses Replacement (Sheet 11 of 11)
R22 Refrigerant Pressure Tubes and Valves Replacement.
Removal -812530516
Installation -812530517
Figure 3-17. R22 Refrigerant Pressure Tubes and Valves Replacement (Sheet 1 of 2)
Figure 3-17. R22 Refrigerant Pressure Tubes and Valves Replacement (Sheet 2 of 2)
Filter/Drier Components and Valves Replacement.
Removal -812530521
Figure 3-18. Filter/Drier Components and Valves Replacement
R22 Refrigerant Receiver Tank and Valve Replacement.
Installation -812530524
Figure 3-19. R22 Refrigerant Receiver Tank and Valve Replacement
Compressor, Motor, Switch and Valve Replacement.
Installation -812530527
Hydraulic Motor.
Installation -812530529
Installation cont'd -812530530
Installation cont'd -812530531
Figure 3-20. Compressor, Motor, Switch and Valve Replacement
Condenser Coil/Oil Cooler Replacement.
Removal cont'd
Installation -812530535
Installation cont'd -812530536
Installation cont'd -812530537
Figure 3-21. Condenser Coil/Oil Cooler Replacement
Accumulator and Components Replacement.
Installation -812530540
Figure 3-22. Accumulator and Components Replacement
Hydraulic Manifold Replacement.
Disassembly -812530543
Assembly -812530544
Installation -812530545
Installation cont'd -812530546
Installation cont'd -812530547
Figure 3-23. Hydraulic Manifold Replacement (Sheet 1 of 2)
Figure 3-23. Hydraulic Manifold Replacement (Sheet 2 of 2)
Hydraulic Reservoir Filter Replacement.
Hydraulic Reservoir Replacement.
Disassembly -812530552
Assembly -812530553
Installation
Installation cont'd -812530555
Installation cont'd -812530556
Figure 3-25. Hydraulic Reservoir Replacement (Sheet 1 of 2)
Figure 3-25. Hydraulic Reservoir Replacement (Sheet 2 of 2)
ECU Replacement.
Disassembly -812530560
Assembly -812530561
Installation -812530562
Figure 3-26. ECU Replacement (Sheet 1 of 3)
Figure 3-26. ECU Replacement (Sheet 2 of 3)
Figure 3-26. ECU Replacement (Sheet 3 of 3)
ECU Drain Replacement.
Water Condensation Drain System.
Installation -812530568
Figure 3-27. ECU Drain Replacement (Sheet 1 of 2)
Figure 3-27. ECU Drain Replacement (Sheet 2 of 2)
IR BEAM SHELTER (ABS).
Figure 3-28. ABS and Door Fabric Repair (Sheet 1 of 3)
ABS and Door Fabric Repair Continued.
Figure 3-28. ABS and Door Fabric Repair (Sheet 2 of 3)
Buckles, Fasteners, and Webbing
Figure 3-28. ABS and Door Fabric Repair (Sheet 3 of 3)
TALP Airlock Door Assembly Repair.
Assembly -812530578
Inside Door Assembly.
Repair -812530580
Figure 3-29. TALP Airlock Door Assembly Repair (Sheet 1 of 2)
Figure 3-29. TALP Airlock Door Assembly Repair (Sheet 2 of 2)
Inner Ambulatory Airlock Door Assembly Repair.
Assembly -812530584
Repair -812530585
Figure 3-30. Inner Ambulatory Airlock Door Assembly Repair
Outer Ambulatory Airlock Door Assembly Repair.
Assembly -812530588
Figure 3-31. Outer Ambulatory Airlock Door Assembly Repair
Chapter 4 GENERAL SUPPORT MAINTENANCE INSTRUCTIONS
Appendix A REFERENCES -812530593
DA PAMPHLETS.
Appendix B MAINTENANCE ALLOCATION CHART (MAC) -812530595
EXPLANATION OF COLUMNS IN THE MAC, SECTION II. -812530596
EXPLANATION OF COLUMNS IN TOOL AND TEST EQUIPMENT REQUIREMENTS, SECTION III. -812530597
Section II. MAINTENANCE ALLOCATION CHART FOR CBPS
Push Button Switch
Auxiliary Power Pack Assembly
Alternator
Lighting Fixture
Hose Assembly
Cable Assy
Hose, Mod
Environmental Control Unit Components
Coil Assembly
Piping, Hydraulic
Air Beam Protective Shelter Assembly
Air Beam Entrance
T.A.L.P. Cover Inspect
Hydraulic O-ring Kit
Recirculation Filter -812530613
Section III. TOOLS AND TEST EQUIPMENT REQUIREMENTS FOR CBPS
Puller, Mechanical
Wrench, Crowfoot, 1-1/8 in.
Appendix C EXPENDABLE AND DURABLE ITEM LIST
Section II. EXPENDABLE AND DURABLE ITEM LIST cont'd -812530618
Section II. EXPENDABLE AND DURABLE ITEM LIST cont'd -812530619
Section II. EXPENDABLE AND DURABLE ITEM LIST cont'd -812530620
Appendix D ILLUSTRATED LIST OF MANUFACTURED ITEMS
Table D-1. Manufactured Items Part Number Index cont'd
Figure D-1. ABS Lines
Figure D-2. Rope
Figure D-3. Marker, Cable (Sheet 1 of 5)
Figure D-3. Marker, Cable (Sheet 2 of 5)
Figure D-3. Marker, Cable (Sheet 3 of 5)
Figure D-3. Marker, Cable (Sheet 4 of 5)
Figure D-3. Marker, Cable (Sheet 5 of 5)
Figure D-4. Sleeve
Figure D-5. Tubing, Drain
Figure D-6. Pipe, CPVC Modified
Figure D-7. Hose, Modified
Figure D-8. Gasket, ECU Door
Figure D-9. Gasket
Figure D-10. Pipe, CPVC Modified
Figure D-11. Gasket
Figure D-12. Soundfoam
Figure D-13. Tube, Copper
Figure D-14. Gasket
Figure D-15. Gasket, Adapter Blower
Figure D-16. Tube, Lower Expansion Valve
Figure D-17. Tube, Lower Receiver Tank
Figure D-18. Tube, Copper
Figure D-19. Gasket
Figure D-20. Gasket, Access Cover
Figure D-21. Modified 3mm Hex Key
Figure D-22. Foam
Figure D-23. Foam
Figure D-24. Foam, Top Front
Figure D-25. Gasket
Figure D-26. Gasket, Blower Outlet
Figure D-27. Gasket
Figure D-28. Hose, PVC
Figure D-29. Hose, PVC
Figure D-30. Gasket, Foam
Appendix E MANDATORY REPLACEMENT PARTS
Section II. MANDATORY REPLACEMENT PARTS cont'd -812530658
Section II. MANDATORY REPLACEMENT PARTS cont'd -812530659
Appendix F ASSOCIATED DRAWINGS
Figure F-1. Rear Light Box Assembly
F-2. CBPS Cable Interconnect Diagram
F-6. Forward Light Box Assembly
F-8. Power Panel
F-10. Receptacle Panel 1A4A10
F-11. Relay Box 1A4A17
F-13. System Schematic A4 (Sheet 1 of 5)
F-13. System Schematic A4 (Sheet 2 of 5)
F-13. System Schematic A4 (Sheet 3 of 5)
F-13. System Schematic A4 (Sheet 4 of 5)
F-13. System Schematic A4 (Sheet 5 of 5)
Appendix G TORQUE LIMITS
Table G-2. Dry Torque Limits for SAE Fasteners
Table G-2. Dry Torque Limits for SAE Fasteners Continued
HOW TO USE TORQUE TABLE.
F-3. Control Box Assembly
F-4. ECU Connections 1A4A1 (Sheet 1 of 2)
F-4. ECU Connections 1A4A1 (Sheet 2 of 2)
F-5. ECV Electrical Connections
F-7. Hydraulic Manifold
F-9. Rear Control Panel 1A4A4 (Sheet 1 of 6)
F-9. Rear Control Panel 1A4A4 (Sheet 2 of 6)
F-9. Rear Control Panel 1A4A4 (Sheet 3 of 6)
F-9. Rear Control Panel 1A4A4 (Sheet 4 of 6)
F-9. Rear Control Panel 1A4A4 (Sheet 5 of 6)
-9. Rear Control Panel 1A4A4 (Sheet 6 of 6)
F-12. R22 Refrigeration Schematic 1A4A1 (R22)
F-14. Tachometer Wiring 1A1A17
F-15. Vehicle Control Box 1A4A8
Figure F16. Troubleshooting Interconnect Diagram (Sheet 1 of 12)
Figure F16. Troubleshooting Interconnect Diagram (Sheet 2 of 12)
Figure F16. Troubleshooting Interconnect Diagram (Sheet 3 of 12)
igure F16. Troubleshooting Interconnect Diagram (Sheet 4 of 12)
Figure F16. Troubleshooting Interconnect Diagram (Sheet 5 of 12)
Figure F16. Troubleshooting Interconnect Diagram (Sheet 6 of 12)
Figure F16. Troubleshooting Interconnect Diagram (Sheet 7 of 12)
Figure F16. Troubleshooting Interconnect Diagram (Sheet 8 of 12)
Figure F16. Troubleshooting Interconnect Diagram (Sheet 9 of 12)
Figure F16. Troubleshooting Interconnect Diagram (Sheet 10 of 12)
Figure F16. Troubleshooting Interconnect Diagram (Sheet 11 of 12)
Figure F16. Troubleshooting Interconnect Diagram (Sheet 12 of 12)
TM-10-5410-228-24 Chemical Biologiocal Protective Shelter (CBPS) System NSN 5410-01-441-8054 (Green) (EIC:5ZT) NSN 5410-01-482-4633 (Tan) Manual
Chapter 1 INTRODUCTION -812530021
Section I. GENERAL INFORMATION -812530023
SAFETY CARE AND HANDLING. -812530024
CORROSION PREVENTION AND CONTROL (CPC).
REFERENCE INFORMATION cont'd
Glossary.
Section II. EQUIPMENT DESCRIPTION AND DATA -812530028
Figure 1-1. ECV Modification (Sheet 1 of 2) -812530029
Figure 1-1. ECV Modification (Sheet 2 of 2)
LMS Modification -812530031
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS Continued.
Figure 1-2. LMS Modification (Sheet 1 of 2) -812530033
Figure 1-2. LMS Modification (Sheet 2 of 2) -812530034
Electrical System -812530035
Figure 1-3. Electrical System -812530036
Figure 1-4. ECU -812530037
Figure 1-5. TQG and HMT -812530038
ABS
Figure 1-6. ABS -812530040
Figure 1-7. Recirculation Filter -812530041
EQUIPMENT DATA. -812530042
Section III. PRINCIPLES OF OPERATION -812530043
GENERAL Continued.
ELECTRICAL SYSTEM.
Figure 1-8. System Schematic (Sheet 1 of 5)
Figure 1-8. System Schematic (Sheet 2 of 5)
Figure 1-8. System Schematic (Sheet 3 of 5)
Figure 1-8. System Schematic (Sheet 4 of 5)
Figure 1-8. System Schematic (Sheet 5 of 5)
Chemical Sensor Circuit.
Power Distribution, External Power (TQG).
Regulated 24VDC Using INTERNAL or EXTERNAL Power.
Air and Hydraulic Fluid Temperature Sensing.
Rib Fan Circuit.
ELECTRICAL SYSTEM Continued.
Engine Oil Pressure Low Indicator.
Figure 1-9. Hydraulic Manifold
Table 1-1. Hydraulic Components
Table 1-1. Hydraulic Components cont'd
Figure 1-10. Static Mode, Internal Power, Vent Mode, Full NBC
Figure 1-11. Static Mode, Internal Power, Vent Mode, NBC Off
Figure 1-12. Static Mode, Internal Power, Vent Mode, Rib Fan On, Full NBC
Figure 1-13. Static Mode, Internal Power, Cool Mode, Full NBC
Figure 1-14. Static Mode, Internal Power, Cool Mode, NBC Off
Figure 1-15. Static Mode, Internal Power, Cool Mode, Rib Fan On, Full NBC
Figure 1-16. Static Mode, Internal Power, Cool Mode, Thermostat Open, Full NBC
Figure 1-17. Static Mode, Internal Power, Heat Mode, Full NBC
Figure 1-18. Static Mode, Internal Power, Heat Mode, NBC Off
Figure 1-19. Static Mode, Internal Power, Heat Mode, Rib Fan On, Full NBC
Figure 1-20. Static Mode, Internal Power, Heat Mode, Thermostat Open, Full NBC
Figure 1-21. Mobile Mode, Internal Power, Vent Mode, Full NBC
Figure 1-22. Mobile Mode, Internal Power, Cool Mode, Full NBC
Figure 1-23. Mobile Mode, Internal Power, Cool Mode, Thermostat Open, Full NBC
Figure 1-24. Mobile Mode, Internal Power, Heat Mode, Full NBC
Figure 1-25. Mobile Mode, Internal Power, Heat Mode, Thermostat Open, Full NBC
Figure 1-26. Static Mode, External Power, Vent Mode, Full NBC
Figure 1-27. Static Mode, External Power, Vent Mode, NBC Off
Figure 1-28. Static Mode, External Power, Rib Fan On, NBC Off
Figure 1-29. Static Mode, External Power, Cool Mode, NBC Off
Figure 1-30. Static Mode, External Power, Cool Mode, Rib Fan On, NBC Off
Figure 1-31. Static Mode, External Power, Cool Mode, Thermostat Open, NBC Off
Figure 1-32. Static Mode, External Power, Heat Mode, Full NBC
Figure 1-33. Static Mode, External Power, Heat Mode, NBC Off
Figure 1-34. Static Mode, External Power, Heat Mode, Rib Fan On, NBC Off
Figure 1-35. Static Mode, External Power, Heat Mode, Thermostat Open, NBC Off
Chapter 2 UNIT MAINTENANCE INSTRUCTIONS
Section I. LUBRICATION INSTRUCTIONS
INSTALLATION INSTRUCTIONS.
Section IV. UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)
Table 2-1. Unit Level Preventive Maintenance Checks and Services for CBPS - Continued
Figure 2-1. Unit PMCS Location Diagram (Sheet 1 of 2)
Figure 2-1. Unit PMCS Location Diagram (Sheet 2 of 2)
Section V. UNIT LEVEL TROUBLESHOOTING PROCEDURES
UNIT LEVEL TROUBLESHOOTING PROCEDURES Continued. -812530098
NO POWER TO SYSTEM WITH ECV RUNNING NO AIR, NO LIGHTS, NO READINGS ON CONVERTOR
UNIT LEVEL TROUBLESHOOTING PROCEDURES Continued. -812530100
NO READINGS ON INVERTER MISSION PROFILE (MOBILE/STATIC) INDICATOR AND LMS LIGHTS ON
INVERTER INDICATOR LIGHTS ON, NO VOLTAGE TO OUTLETS.
INVERTER INDICATOR LIGHTS ON, NO VOLTAGE TO OUTLETS Continued.
EPG FAILURES.
EPG FAILURES. cont'd
UNIT LEVEL TROUBLESHOOTING PROCEDURES Continued. -812530106
ECV ENGINE IDLE SPEED DOES NOT CHANGE cont'd -812530107
ECV ENGINE IDLE SPEED DOES NOT CHANGE cont'd -812530108
ACTUATOR GOES FULL STROKE WHEN DC POWER IS TURNED ON
ERRATIC GOVERNOR OPERATION
FAST OSCILLATION OF GOVERNOR LINKAGE
NO AIR FLOW WHEN MISSION PROFILE SWITCH IS SET FOR STATIC MODE
NO AIR FLOW WHEN MISSION PROFILE SWITCH IS SET FOR STATIC MODE cont'd -812530113
NO AIR FLOW WHEN MISSION PROFILE SWITCH IS SET FOR STATIC MODE cont'd -812530114
NO AIR FLOW WHEN MISSION PROFILE SWITCH IS SET FOR STATIC MODE cont'd -812530115
NO AIR FLOW WHEN MISSION PROFILE SWITCH IS SET FOR STATIC MODE cont'd -812530116
NO AIR FLOW WHEN MISSION PROFILE SWITCH IS SET FOR STATIC MODE cont'd -812530117
NO AIR FLOW WHEN MISSION PROFILE SWITCH IS SET FOR STATIC MODE cont'd -812530118
NO AIR FLOW WHEN MISSION PROFILE SWITCH IS SET FOR STATIC MODE cont'd -812530119
NO AIR FLOW WHEN MISSION PROFILE SWITCH IS SET FOR STATIC MODE cont'd
NO AIR FLOW WHEN MISSION PROFILE SWITCH IS SET FOR STATIC MODE cont'd -812530121
NO AIR FLOW WHEN MISSION PROFILE SWITCH IS SET FOR STATIC MODE cont'd -812530122
NO AIR FLOW WHEN MISSION PROFILE SWITCH IS SET FOR STATIC MODE cont'd -812530123
NO AIR FLOW WHEN MISSION PROFILE SWITCH IS SET FOR STATIC MODE cont'd -812530124
NBC FAN `PRESSURE LOW' INDICATOR DOES NOT COME ON
NBC FAN `PRESSURE LOW' INDICATOR DOES NOT COME ON cont'd -812530126
NBC FAN `PRESSURE LOW' INDICATOR DOES NOT COME ON cont'd -812530127
NBC FAN `PRESSURE LOW' INDICATOR DOES NOT COME ON cont'd -812530128
NBC SHELTER PRESSURE GAGE DOES NOT RESPOND
NBC SHELTER PRESSURE GAGE DOES NOT RESPOND cont'd
AIR BEAMS DO NOT INFLATE WHEN `RIB FAN' SWITCH IS PRESSED
AIR BEAMS DO NOT INFLATE WHEN `RIB FAN' SWITCH IS PRESSED cont'd -812530132
AIR BEAMS DO NOT INFLATE WHEN `RIB FAN' SWITCH IS PRESSED cont'd -812530133
AIR BEAMS DO NOT INFLATE WHEN `RIB FAN' SWITCH IS PRESSED cont'd -812530134
RIB FAN DOES NOT TURN OFF WHEN RIB PRESSURE REACHES OR PASSES THE HIGH SET POINT OF THE GUAGE
RIB PRESSURE GAGE DOES NOT RESPOND (NO READING) WITH THE RIB FAN OPERATING.
NO AC POWER TO PERIPHERAL OUTLETS J1 THROUGH J4 ON REAR OF LMS
NO AC POWER TO PERIPHERAL OUTLETS J1 THROUGH J4 ON REAR OF LMS cont'd -812530138
NO AC POWER TO PERIPHERAL OUTLETS J1 THROUGH J4 ON REAR OF LMS cont'd -812530139
NO POWER TO SYSTEM WITH `EXT' POWER APPLIED.
NO POWER TO SYSTEM WITH `EXT' POWER APPLIED Continued. -812530141
NO POWER TO SYSTEM WITH `EXT' POWER APPLIED Continued. -812530142
NO POWER TO SYSTEM WITH `EXT' POWER APPLIED Continued. -812530143
CONVERTER INDICATOR LIGHTS ON.
SWITCH/INDICATOR DIM.
HYDRAULIC FLUID ALARM `DANGER LEVEL' SWITCH/INDICATOR LIGHTS
NO COOL AIR FLOW (STATIC MODE, INTERNAL POWER)
NO COOL AIR FLOW (STATIC MODE, INTERNAL POWER) cont'd -812530148
NO COOL AIR FLOW (STATIC MODE, INTERNAL POWER) cont'd -812530149
NO COOL AIR FLOW (STATIC MODE, INTERNAL POWER) cont'd -812530150
NO COOL AIR FLOW (STATIC MODE, INTERNAL POWER) cont'd -812530151
NO COOL AIR FLOW (STATIC MODE, INTERNAL POWER) cont'd -812530152
LOW OR FLUCTUATING AIR FLOW IN STATIC MODE WITH INTERNAL POWER OR EXTERNAL POWER, NBC OFF.
NO COOL AIR WHEN OPERATING IN MOBILE MODE `MOBILE' INDICATOR ON.
NO HOT AIR WITH INTERNAL (ECV) POWER `HYD OIL TEMP' ALARM OFF.
NO HOT AIR WITH INTERNAL (ECV) POWER `HYD OIL TEMP' ALARM OFF. cont'd -812530156
NO HOT AIR WITH INTERNAL (ECV) POWER `HYD OIL TEMP' ALARM OFF. cont'd -812530157
NO HOT AIR WITH INTERNAL (ECV) POWER `HYD OIL TEMP' ALARM OFF. cont'd -812530158
NO HOT AIR WITH INTERNAL (ECV) POWER `HYD OIL TEMP' ALARM OFF. cont'd -812530159
NO HOT AIR WITH INTERNAL (ECV) POWER `HYD OIL TEMP' ALARM OFF. cont'd -812530160
NO HOT AIR WITH INTERNAL (ECV) POWER `HYD OIL TEMP' ALARM OFF. cont'd -812530161
NO HOT AIR WHEN OPERATING WITH `EXT' (10 kW TQG) POWER.
NO HOT AIR WHEN OPERATING WITH `EXT' (10 kW TQG) POWER. cont'd -812530163
NO HOT AIR WHEN OPERATING WITH `EXT' (10 kW TQG) POWER. cont'd -812530164
NO HOT AIR WHEN OPERATING WITH `EXT' (10 kW TQG) POWER. cont'd -812530165
NO HOT AIR WHEN OPERATING WITH `EXT' (10 kW TQG) POWER. cont'd -812530166
NO HOT AIR WHEN OPERATING WITH `EXT' (10 kW TQG) POWER. cont'd -812530167
NO HOT AIR WHEN OPERATING WITH `EXT' (10 kW TQG) POWER. cont'd -812530168
NO HOT AIR WHEN OPERATING WITH `EXT' (10 kW TQG) POWER. cont'd -812530169
UNABLE TO OVERPRESSURIZE THE ABS ENCLOSURE, INTERNAL POWER, STATIC POSITION
UNABLE TO OVERPRESSURIZE THE ABS ENCLOSURE, INTERNAL POWER, STATIC POSITION cont'd
UNABLE TO OVERPRESSURIZE THE ABS ENCLOSURE, EXTERNAL POWER, STATIC POSITION
NO AIR FLOW WHEN MISSION PROFILE SWITCH IS SET FOR MOBILE MODE
NO AIR FLOW WHEN MISSION PROFILE SWITCH IS SET FOR MOBILE MODE cont'd -812530174
NO AIR FLOW WHEN MISSION PROFILE SWITCH IS SET FOR MOBILE MODE cont'd -812530175
NO AIR FLOW WHEN MISSION PROFILE SWITCH IS SET FOR MOBILE MODE cont'd -812530176
NO AIR FLOW WHEN MISSION PROFILE SWITCH IS SET FOR MOBILE MODE cont'd -812530177
NO AIR WHEN ESS CONTROL MODULE IS SET TO THE VENT MODE, MOBILE MODE, INTERNAL POWER
NO AIR WHEN ESS CONTROL MODULE IS SET TO THE VENT MODE, MOBILE MODE, INTERNAL POWER cont'd -812530179
NO AIR WHEN ESS CONTROL MODULE IS SET TO THE VENT MODE, MOBILE MODE, INTERNAL POWER cont'd -812530180
LEFT/RIGHT MAP LIGHT ON FORWARD CONTROL PANEL DOES NOT COME ON.
LEFT/RIGHT MAP LIGHT ON FORWARD CONTROL PANEL DOES NOT COME ON Continued. -812530182
LEFT/RIGHT MAP LIGHT ON FORWARD CONTROL PANEL DOES NOT COME ON Continued. -812530183
"SHELTER ALERT" INDICATOR DOES NOT COME ON AND BUZZER DOES NOT SOUND
AFT LAMP DOES NOT COME ON Continued.
FWD LAMP DOES NOT COME ON.
FWD LAMP DOES NOT COME ON. cont'd
ECV SHUTS DOWN OR DOESN'T START.
ECV SHUTS DOWN OR DOESN'T START Continued. -812530189
ECV SHUTS DOWN OR DOESN'T START Continued. -812530190
Section VI. UNIT MAINTENANCE PROCEDURES
CHEMICAL BIOLOGICAL PROTECTIVE SHELTER (CBPS) SYSTEM.
Figure 2-2. Compartment Guard Replacement
ECV Step Assembly Replacement.
LMS Step Assembly Replacement.
Hose Guard Replacement.
Figure 2-5. Hose Guard Replacement
Antenna Mount Hardware Replacement.
Figure 2-6. Antenna Base Hardware Replacement
ECV.
Figure 2-7. Thermostatic Switch Replacement
Oil Pressure Switch Replacement.
Figure 2-8. Oil Pressure Switch Replacement
Pintle Extension Replacement.
Taillight Bracket Replacement.
Tachometer and Tachometer Isolation Switch Replacement.
ECV Cab Tachometer Isolation Switch.
Figure 2-11. Tachometer and Tachometer Isolation Switch Replacement
Hydraulic Fluid Level Switch and Audible Alarm Replacement.
Hydraulic Fluid Level Switch and Audible Alarm Replacement Continued.
Figure 2-12. Hydraulic Fluid Level Switch and Audible Alarm Replacement
Pump System Belt Replacement.
Figure 2-13. Pump System Belt Replacement (Sheet 1 of 2)
Figure 2-13. Pump System Belt Replacement (Sheet 2 of 2)
Hydraulic Pump Replacement.
Hydraulic Pump Replacement Continued. -812530216
Installation -812530217
Hydraulic Pump Replacement Continued. -812530218
Figure 2-14. Hydraulic Pump Replacement (Sheet 1 of 3)
Figure 2-14. Hydraulic Pump Replacement (Sheet 2 of 3)
Figure 2-14. Hydraulic Pump Replacement (Sheet 3 of 3)
Alternator and Power Steering Belt Replacement.
Figure 2-15. Alternator and Power Steering Belt Replacement
Water Pump Replacement.
Figure 2-16. Water Pump Replacement
Alternator Replacement.
Figure 2-17. Alternator Replacement
Alternator Pulley Replacement.
Power Steering Pump Pulley and Bracket Replacement.
Figure 2-19. Power Steering Pump Pulley and Bracket Replacement
Vehicle Control Box Replacement.
Vehicle Control Box Replacement Continued.
Installation -812530233
Figure 2-20. Vehicle Control Box Replacement (Sheet 1 of 2)
Figure 2-20. Vehicle Control Box Replacement (Sheet 2 of 2)
EPG System Replacement.
EPG Actuator.
EPG System Replacement - Continued.
Calibration/Adjustment
Figure 2-21. EPG System Replacement (Sheet 1 of 4)
Figure 2-21. EPG System Replacement (Sheet 2 of 4)
Figure 2-21. EPG System Replacement (Sheet 3 of 4)
Figure 2-21. EPG System Replacement (Sheet 4 of 4)
LIGHTWEIGHT MULTIPURPOSE SHELTER (LMS). -812530244
Figure 2-22. ABS Cover Replacement
Block Assembly Replacement.
ABS and Retainer Replacement.
ABS and Retainer Replacement Continued. -812530248
ABS and Retainer Replacement Continued. -812530249
Figure 2-24. ABS and Retainer Replacement (Sheet 1 of 3)
Figure 2-24. ABS and Retainer Replacement (Sheet 2 of 3)
Figure 2-24. ABS and Retainer Replacement (Sheet 3 of 3)
Window Replacement.
Window Replacement Continued.
Figure 2-25. Window Replacement
LMS Strap and Ring Replacement.
Figure 2-26. LMS Strap and Ring Replacement (Sheet 1 of 4)
Figure 2-26. LMS Strap and Ring Replacement (Sheet 2 of 4)
Figure 2-26. LMS Strap and Ring Replacement (Sheet 3 of 4)
Figure 2-26. LMS Strap and Ring Replacement (Sheet 4 of 4)
Figure 2-27. LMS Relief Valve Replacement
Air Beam Inflation Replacement.
Remove nut (21) securing bulkhead fitting (20) to LMS.
Figure 2-28. Air Beam Inflation Replacement
Electrical Raceway Replacement.
Electrical Raceway Replacement Continued.
Figure 2-29. Electrical Raceway Replacement (Sheet 1 of 3)
Figure 2-29. Electrical Raceway Replacement (Sheet 2 of 3)
Figure 2-29. Electrical Raceway Replacement (Sheet 3 of 3)
Door Assembly Replacement.
Figure 2-30. Door Assembly Replacement
Ladder Replacement.
Figure 2-31. Ladder Replacement
Tailgate Replacement.
Figure 2-32. Tailgate Replacement
Driver or Passenger Seat and Back Removal.
Figure 2-33. Driver or Passenger Seat and Back Removal
Seat Belt Replacement.
Storage Box Repair.
Figure 2-35. Storage Box Repair
Figure 2-36. Screen Replacement
Forward Light Box Assembly Repair.
Assembly -812530283
Figure 2-37. Forward Light Box Assembly Repair
Rear Light Box Assembly Replacement.
Rear Light Box Assembly Replacement Continued.
Figure 2-38. Rear Light Box Assembly Replacement
Control Box Assembly Repair.
Disassembly cont'd
Control Box Assembly Repair Continued.
Figure 2-39. Control Box Assembly Repair (Sheet 1 of 3)
Figure 2-39. Control Box Assembly Repair (Sheet 2 of 3)
Figure 2-39. Control Box Assembly Repair (Sheet 3 of 3)
Relay Box Replacement.
Assembly -812530295
Figure 2-40. Relay Box Replacement
Converter Replacement.
Figure 2-41. Converter Replacement
Inverter Replacement.
Figure 2-42. Inverter Replacement
Rear Control Panel Component Replacement.
Rear Control Panel Component Replacement Continued.
Figure 2-43. Rear Control Panel Component Replacement
Cover Assembly Repair.
Disassembly -812530305
Cover Assembly Repair Continued. -812530306
Cover Assembly Repair Continued. cont'd
Cover Assembly Repair Continued. -812530308
Figure 2-44. Cover Assembly Repair (Sheet 2 of 3)
Figure 2-44. Cover Assembly Repair (Sheet 3 of 3)
Power Mode Selector Switch Replacement.
Figure 2-45. Power Mode Selector Switch Replacement
Pan Assembly Replacement.
Pan Assembly Replacement Continued. -812530314
Pan Assembly Replacement Continued.
Pan Assembly Replacement Continued. -812530316
Pan Assembly Replacement Continued. -812530317
Pan Assembly Replacement Continued. -812530318
Figure 2-46. Pan Assembly Replacement (Sheet 1 of 6)
Figure 2-46. Pan Assembly Replacement (Sheet 2 of 6)
Figure 2-46. Pan Assembly Replacement (Sheet 3 of 6)
Figure 2-46. Pan Assembly Replacement (Sheet 4 of 6)
Figure 2-46. Pan Assembly Replacement (Sheet 5 of 6)
Figure 2-46. Pan Assembly Replacement (Sheet 6 of 6)
Temperature Control Unit and Support Enclosure Replacement.
Support Enclosure Replacement.
Figure 2-47. Temperature Control Unit and Support Enclosure Replacement
Electrical Cable Replacement.
Comments
Electrical Cable Replacement Continued. -812530330
Cables in ECU.
Electrical Cable Replacement Continued. -812530332
Installation cont'd -812530333
Figure 2-48. Electrical Cable Replacement (Sheet 1 of 12)
Figure 2-48. Electrical Cable Replacement (Sheet 2 of 12)
Figure 2-48. Electrical Cable Replacement (Sheet 3 of 12)
Figure 2-48. Electrical Cable Replacement (Sheet 4 of 12)
Figure 2-48. Electrical Cable Replacement (Sheet 5 of 12)
Figure 2-48. Electrical Cable Replacement (Sheet 6 of 12)
Figure 2-48. Electrical Cable Replacement (Sheet 7 of 12)
Figure 2-48. Electrical Cable Replacement (Sheet 8 of 12)
Figure 2-48. Electrical Cable Replacement (Sheet 9 of 12)
Figure 2-48. Electrical Cable Replacement (Sheet 10 of 12)
Figure 2-48. Electrical Cable Replacement (Sheet 11 of 12)
Figure 2-48. Electrical Cable Replacement (Sheet 12 of 12)
Figure 2-49. Cable Wiring Diagrams (Sheet 1 of 18)
Figure 2-49. Cable Wiring Diagrams (Sheet 2 of 18)
Figure 2-49. Cable Wiring Diagrams (Sheet 5 of 18)
Figure 2-49. Wiring Diagram (Sheet 8 of 18)
Figure 2-49. Wiring Diagram (Sheet 11 of 18)
Figure 2-49. Wiring Diagram (Sheet 14 of 18)
Figure 2-49. Wiring Diagram (Sheet 16 of 18)
Figure 2-49. Wiring Diagram (Sheet 17 of 18)
Figure 2-49. Wiring Diagram (Sheet 18 of 18)
AC Power Protector Replacement.
Figure 2-50. AC Power Protector Replacement
EMERGENCY EXIT PANEL REPLACEMENT.
Figure 2-51. Emergency Exit Panel Replacement
Power Panel Repair.
Power Panel Repair - Continued.
Receptacle Panel Repair.
Receptacle Panel Repair Continued.
Figure 2-53. Receptacle Panel Repair
Sound Quilt Assembly Replacement.
Figure 2-54. Sound Quilt Assembly Replacement (Sheet 1 of 6)
Figure 2-54. Sound Quilt Assembly Replacement (Sheet 2 of 6)
Figure 2-54. Sound Quilt Assembly Replacement (Sheet 3 of 6)
Figure 2-54. Sound Quilt Assembly Replacement (Sheet 4 of 6)
Figure 2-54. Sound Quilt Assembly Replacement (Sheet 5 of 6)
Figure 2-54. Sound Quilt Assembly Replacement (Sheet 6 of 6)
Figure 2-55. Grab Handle Replacement
ENVIRONMENTAL CONTROL UNIT (ECU). -812530372
Condenser Coil Cover Assembly.
Figure 2-56. ECU Covers/Screens Replacement (Sheet 1 of 3)
Figure 2-56. ECU Covers/Screens Replacement (Sheet 2 of 3)
Figure 2-56. ECU Covers/Screens Replacement (Sheet 3 of 3)
Filter Replacement.
Drain/Fill Hydraulic System.
Fill
Figure 2-58. Drain/Fill Hydraulic System
Solenoid Valve Replacement.
Figure 2-59. Solenoid Valve Replacement
Hydraulic Manifold Valve Replacement.
Hydraulic Manifold Valve Replacement Continued.
Primary Hydraulic Pump Output Pressure and Relief Valve Adjustment cont'd
Speed Control Adjustment cont'd -812530386
Speed Control Adjustment cont'd -812530387
Speed Control Adjustment cont'd -812530388
Figure 2-60. Hydraulic Manifold Valve Replacement (Sheet 2 of 3)
Figure 2-60. Hydraulic Manifold Valve Replacement (Sheet 3 of 3)
Thermistor Replacement.
Figure 2-62. Overheat Switch Replacement
FRAME AND GENERATOR.
HMT Assembly Repair Continued.
Figure 2-63. HMT Assembly Repair (Sheet 1 of 3)
Figure 2-63. HMT Assembly Repair (Sheet 2 of 3)
Figure 2-63. HMT Assembly Repair (Sheet 3 of 3)
AIR BEAM SHELTER (ABS). -812530398
Repair -812530399
Figure 2-64. Dee Ring Patch
Window Film Replacement and Cleaning.
Cleaning -812530402
Air Beam Replacement.
Repair -812530404
Assembly -812530405
Figure 2-65. Air Beam Repair (Sheet 1 of 2)
Figure 2-65. Air Beam Repair (Sheet 2 of 2)
Inflation Manifold Replacement.
Repair
Figure 2-66. Inflation Manifold Replacement
Pressure Gage Assembly Repair.
Pressure Gage Assembly Repair Continued.
Figure 2-67. Pressure Gage Assembly Repair
Figure 2-68. Plastic Tubing Replacement
RECIRCULATION FILTER.
Axial Fan Impeller Replacement.
PORTABLE LIGHT SET TEST AND REPAIR.
Ballast Assembly Continued.
Figure 2-72. Ballast Assembly, Fuseholder and Switch Test
Figure 2-73. Switch Removal and Installation
Figure 2-74. Fuseholder Removal and Installation
Figure 2-75. Female Cable Assembly Removal and Installation
Figure 2-76. Male Cable Assembly Removal and Installation
Chapter 3 DIRECT SUPPORT MAINTENANCE INSTRUCTIONS
Section I. GENERAL INFORMATION -812530427
Low Suction Line Pressure Is Accompanied by High Superheat.
Figure 3-1. Thermal Expansion Valve/Sensor Bulb
NO AIR CONDITIONING OR INSUFFICIENT COOLING.
NO AIR CONDITIONING OR INSUFFICIENT COOLING Continued. -812530431
NO AIR CONDITIONING OR INSUFFICIENT COOLING Continued. -812530432
NO AIR CONDITIONING OR INSUFFICIENT COOLING Continued. -812530433
NO AIR CONDITIONING OR INSUFFICIENT COOLING Continued. -812530434
NO AIR CONDITIONING OR INSUFFICIENT COOLING Continued. -812530435
HYDRAULIC SYSTEM INOPERATIVE OR HYDRAULIC DRIVE MOTORS NOT ABLE TO MAINTAIN MINIMUM SPEEDS
HYDRAULIC SYSTEM INOPERATIVE OR HYDRAULIC DRIVE MOTORS NOT ABLE TO MAINTAIN MINIMUM SPEEDS cont'd -812530437
HYDRAULIC SYSTEM INOPERATIVE OR HYDRAULIC DRIVE MOTORS NOT ABLE TO MAINTAIN MINIMUM SPEEDS cont'd -812530438
Section III. DIRECT SUPPORT MAINTENANCE PROCEDURES
Auxiliary Power Pack Replacement Continued. -812530440
Auxiliary Power Pack Replacement Continued. -812530441
Installation -812530442
Prime Hydraulic Pump
Figure 3-2. Auxiliary Power Pack (Sheet 1 of 2)
Figure 3-2. Auxiliary Power Pack (Sheet 2 of 2)
LIGHTWEIGHT MULTIPURPOSE SHELTER (LMS). -812530446
Figure 3-3. LMS Air Duct Replacement
Electrical Equipment Rack Replacement.
Electrical Cable Repair.
Figure 3-5. Wiring Diagram (Sheet 2 of 4)
Figure 3-5. Wiring Diagram (Sheet 3 of 4)
Figure 3-5. Wiring Diagram (Sheet 4 of 4)
ENVIRONMENTAL CONTROL UNIT (ECU). -812530453
Figure 3-6. R22 Refrigerant System Servicing (Sheet 1 of 10)
Figure 3-6. R22 Refrigerant System Servicing (Sheet 2 of 10)
Figure 3-6. R22 Refrigerant System Servicing (Sheet 3 of 10)
Figure 3-6. R22 Refrigerant System Servicing (Sheet 4 of 10)
Figure 3-6. R22 Refrigerant System Servicing (Sheet 5 of 10)
Figure 3-6. R22 Refrigerant System Servicing (Sheet 6 of 10)
Figure 3-6. R22 Refrigerant System Servicing (Sheet 7 of 10)
Pump Down System
Figure 3-6. R22 Refrigerant System Servicing (Sheet 9 of 10)
Figure 3-6. R22 Refrigerant System Servicing (Sheet 10 of 10)
Sound Guard Replacement.
Assembly -812530465
Installation -812530466
Figure 3-7. Sound Guard Replacement (Sheet 1 of 2)
Figure 3-7. Sound Guard Replacement (Sheet 2 of 2)
Recirculation Fan/Motor Replacement.
Installation -812530470
Installation cont'd -812530471
Recirculation Fan
Installation -812530473
Figure 3-8. Recirculation Fan/Motor Replacement
Condenser Fan
Condenser Hydraulic Motor
Installation -812530477
Figure 3-9. Condenser Fan/Motor Replacement
Rib Blower Replacement.
Assembly/Installation -812530480
Assembly/Installation -812530481
Figure 3-10. Rib Blower Replacement
Heater Element Assembly Replacement.
Figure 3-11. Heater Element Assembly Replacement
NBC Hydraulic Motor.
NBC Fan/Motor Repair Continued.
Installation cont'd -812530487
NBC Fan
Installation -812530489
Figure 3-12. NBC Fan/Motor Repair
Heater Coil Replacement.
Figure 3-13. Heater Coil Replacement
Evaporator Coil Replacement.
Figure 3-14. Evaporator Coil Replacement
Thermal Expansion Valve Replacement.
Removal -812530496
Installation cont'd -812530497
Figure 3-15. Thermal Expansion Valve Replacement
Hydraulic Tubing/Hoses Replacement.
Installation -812530500
Installation cont'd -812530501
Main Hydraulic Hoses.
Installation -812530503
Figure 3-16. Hydraulic Tubing/Hoses Replacement (Sheet 1 of 11)
Figure 3-16. Hydraulic Tubing/Hoses Replacement (Sheet 2 of 11)
Figure 3-16. Hydraulic Tubing/Hoses Replacement (Sheet 3 of 11)
Figure 3-16. Hydraulic Tubing/Hoses Replacement (Sheet 4 of 11)
Figure 3-16. Hydraulic Tubing/Hoses Replacement (Sheet 5 of 11)
Figure 3-16. Hydraulic Tubing/Hoses Replacement (Sheet 6 of 11)
Figure 3-16. Hydraulic Tubing/Hoses Replacement (Sheet 7 of 11)
Figure 3-16. Hydraulic Tubing/Hoses Replacement (Sheet 8 of 11)
Figure 3-16. Hydraulic Tubing/Hoses Replacement (Sheet 9 of 11)
Figure 3-16. Hydraulic Tubing/Hoses Replacement (Sheet 10 of 11)
Figure 3-16. Hydraulic Tubing/Hoses Replacement (Sheet 11 of 11)
R22 Refrigerant Pressure Tubes and Valves Replacement.
Removal -812530516
Installation -812530517
Figure 3-17. R22 Refrigerant Pressure Tubes and Valves Replacement (Sheet 1 of 2)
Figure 3-17. R22 Refrigerant Pressure Tubes and Valves Replacement (Sheet 2 of 2)
Filter/Drier Components and Valves Replacement.
Removal -812530521
Figure 3-18. Filter/Drier Components and Valves Replacement
R22 Refrigerant Receiver Tank and Valve Replacement.
Installation -812530524
Figure 3-19. R22 Refrigerant Receiver Tank and Valve Replacement
Compressor, Motor, Switch and Valve Replacement.
Installation -812530527
Hydraulic Motor.
Installation -812530529
Installation cont'd -812530530
Installation cont'd -812530531
Figure 3-20. Compressor, Motor, Switch and Valve Replacement
Condenser Coil/Oil Cooler Replacement.
Removal cont'd
Installation -812530535
Installation cont'd -812530536
Installation cont'd -812530537
Figure 3-21. Condenser Coil/Oil Cooler Replacement
Accumulator and Components Replacement.
Installation -812530540
Figure 3-22. Accumulator and Components Replacement
Hydraulic Manifold Replacement.
Disassembly -812530543
Assembly -812530544
Installation -812530545
Installation cont'd -812530546
Installation cont'd -812530547
Figure 3-23. Hydraulic Manifold Replacement (Sheet 1 of 2)
Figure 3-23. Hydraulic Manifold Replacement (Sheet 2 of 2)
Hydraulic Reservoir Filter Replacement.
Hydraulic Reservoir Replacement.
Disassembly -812530552
Assembly -812530553
Installation
Installation cont'd -812530555
Installation cont'd -812530556
Figure 3-25. Hydraulic Reservoir Replacement (Sheet 1 of 2)
Figure 3-25. Hydraulic Reservoir Replacement (Sheet 2 of 2)
ECU Replacement.
Disassembly -812530560
Assembly -812530561
Installation -812530562
Figure 3-26. ECU Replacement (Sheet 1 of 3)
Figure 3-26. ECU Replacement (Sheet 2 of 3)
Figure 3-26. ECU Replacement (Sheet 3 of 3)
ECU Drain Replacement.
Water Condensation Drain System.
Installation -812530568
Figure 3-27. ECU Drain Replacement (Sheet 1 of 2)
Figure 3-27. ECU Drain Replacement (Sheet 2 of 2)
IR BEAM SHELTER (ABS).
Figure 3-28. ABS and Door Fabric Repair (Sheet 1 of 3)
ABS and Door Fabric Repair Continued.
Figure 3-28. ABS and Door Fabric Repair (Sheet 2 of 3)
Buckles, Fasteners, and Webbing
Figure 3-28. ABS and Door Fabric Repair (Sheet 3 of 3)
TALP Airlock Door Assembly Repair.
Assembly -812530578
Inside Door Assembly.
Repair -812530580
Figure 3-29. TALP Airlock Door Assembly Repair (Sheet 1 of 2)
Figure 3-29. TALP Airlock Door Assembly Repair (Sheet 2 of 2)
Inner Ambulatory Airlock Door Assembly Repair.
Assembly -812530584
Repair -812530585
Figure 3-30. Inner Ambulatory Airlock Door Assembly Repair
Outer Ambulatory Airlock Door Assembly Repair.
Assembly -812530588
Figure 3-31. Outer Ambulatory Airlock Door Assembly Repair
Chapter 4 GENERAL SUPPORT MAINTENANCE INSTRUCTIONS
Appendix A REFERENCES -812530593
DA PAMPHLETS.
Appendix B MAINTENANCE ALLOCATION CHART (MAC) -812530595
EXPLANATION OF COLUMNS IN THE MAC, SECTION II. -812530596
EXPLANATION OF COLUMNS IN TOOL AND TEST EQUIPMENT REQUIREMENTS, SECTION III. -812530597
Section II. MAINTENANCE ALLOCATION CHART FOR CBPS
Push Button Switch
Auxiliary Power Pack Assembly
Alternator
Lighting Fixture
Hose Assembly
Cable Assy
Hose, Mod
Environmental Control Unit Components
Coil Assembly
Piping, Hydraulic
Air Beam Protective Shelter Assembly
Air Beam Entrance
T.A.L.P. Cover Inspect
Hydraulic O-ring Kit
Recirculation Filter -812530613
Section III. TOOLS AND TEST EQUIPMENT REQUIREMENTS FOR CBPS
Puller, Mechanical
Wrench, Crowfoot, 1-1/8 in.
Appendix C EXPENDABLE AND DURABLE ITEM LIST
Section II. EXPENDABLE AND DURABLE ITEM LIST cont'd -812530618
Section II. EXPENDABLE AND DURABLE ITEM LIST cont'd -812530619
Section II. EXPENDABLE AND DURABLE ITEM LIST cont'd -812530620
Appendix D ILLUSTRATED LIST OF MANUFACTURED ITEMS
Table D-1. Manufactured Items Part Number Index cont'd
Figure D-1. ABS Lines
Figure D-2. Rope
Figure D-3. Marker, Cable (Sheet 1 of 5)
Figure D-3. Marker, Cable (Sheet 2 of 5)
Figure D-3. Marker, Cable (Sheet 3 of 5)
Figure D-3. Marker, Cable (Sheet 4 of 5)
Figure D-3. Marker, Cable (Sheet 5 of 5)
Figure D-4. Sleeve
Figure D-5. Tubing, Drain
Figure D-6. Pipe, CPVC Modified
Figure D-7. Hose, Modified
Figure D-8. Gasket, ECU Door
Figure D-9. Gasket
Figure D-10. Pipe, CPVC Modified
Figure D-11. Gasket
Figure D-12. Soundfoam
Figure D-13. Tube, Copper
Figure D-14. Gasket
Figure D-15. Gasket, Adapter Blower
Figure D-16. Tube, Lower Expansion Valve
Figure D-17. Tube, Lower Receiver Tank
Figure D-18. Tube, Copper
Figure D-19. Gasket
Figure D-20. Gasket, Access Cover
Figure D-21. Modified 3mm Hex Key
Figure D-22. Foam
Figure D-23. Foam
Figure D-24. Foam, Top Front
Figure D-25. Gasket
Figure D-26. Gasket, Blower Outlet
Figure D-27. Gasket
Figure D-28. Hose, PVC
Figure D-29. Hose, PVC
Figure D-30. Gasket, Foam
Appendix E MANDATORY REPLACEMENT PARTS
Section II. MANDATORY REPLACEMENT PARTS cont'd -812530658
Section II. MANDATORY REPLACEMENT PARTS cont'd -812530659
Appendix F ASSOCIATED DRAWINGS
Figure F-1. Rear Light Box Assembly
F-2. CBPS Cable Interconnect Diagram
F-6. Forward Light Box Assembly
F-8. Power Panel
F-10. Receptacle Panel 1A4A10
F-11. Relay Box 1A4A17
F-13. System Schematic A4 (Sheet 1 of 5)
F-13. System Schematic A4 (Sheet 2 of 5)
F-13. System Schematic A4 (Sheet 3 of 5)
F-13. System Schematic A4 (Sheet 4 of 5)
F-13. System Schematic A4 (Sheet 5 of 5)
Appendix G TORQUE LIMITS
Table G-2. Dry Torque Limits for SAE Fasteners
Table G-2. Dry Torque Limits for SAE Fasteners Continued
HOW TO USE TORQUE TABLE.
F-3. Control Box Assembly
F-4. ECU Connections 1A4A1 (Sheet 1 of 2)
F-4. ECU Connections 1A4A1 (Sheet 2 of 2)
F-5. ECV Electrical Connections
F-7. Hydraulic Manifold
F-9. Rear Control Panel 1A4A4 (Sheet 1 of 6)
F-9. Rear Control Panel 1A4A4 (Sheet 2 of 6)
F-9. Rear Control Panel 1A4A4 (Sheet 3 of 6)
F-9. Rear Control Panel 1A4A4 (Sheet 4 of 6)
F-9. Rear Control Panel 1A4A4 (Sheet 5 of 6)
-9. Rear Control Panel 1A4A4 (Sheet 6 of 6)
F-12. R22 Refrigeration Schematic 1A4A1 (R22)
F-14. Tachometer Wiring 1A1A17
F-15. Vehicle Control Box 1A4A8
Figure F16. Troubleshooting Interconnect Diagram (Sheet 1 of 12)
Figure F16. Troubleshooting Interconnect Diagram (Sheet 2 of 12)
Figure F16. Troubleshooting Interconnect Diagram (Sheet 3 of 12)
igure F16. Troubleshooting Interconnect Diagram (Sheet 4 of 12)
Figure F16. Troubleshooting Interconnect Diagram (Sheet 5 of 12)
Figure F16. Troubleshooting Interconnect Diagram (Sheet 6 of 12)
Figure F16. Troubleshooting Interconnect Diagram (Sheet 7 of 12)
Figure F16. Troubleshooting Interconnect Diagram (Sheet 8 of 12)
Figure F16. Troubleshooting Interconnect Diagram (Sheet 9 of 12)
Figure F16. Troubleshooting Interconnect Diagram (Sheet 10 of 12)
Figure F16. Troubleshooting Interconnect Diagram (Sheet 11 of 12)
Figure F16. Troubleshooting Interconnect Diagram (Sheet 12 of 12)
TM-10-5410-228-24 Chemical Biologiocal Protective Shelter (CBPS) System NSN 5410-01-441-8054 (Green) (EIC:5ZT) NSN 5410-01-482-4633 (Tan) Manual
