T.O. 33B-1-14-714.6.3.4 ProbeSelection.As with many other flaw detection applications, the use of small diameter, radiused probes is recommended. Theseprobes permit better visibility of probe coil location and permit more flexibility in establishing spacing between theprobe and the fastener. Radiused probes are also less susceptible to liftoff variations with changes inprobe to surfaceangle than flat surface probes.4.6.3.5 StandardsForNonremovableFastenerHoles.Whenever possible, the standards for inspecting around the heads of nonremovable fasteners should duplicate as closelyas possible the conditions of the inspection area. If cracked specimens representing the minimumcrack size to bedetected are not available, sawed notches or EDM slots cut at the edges of holes in the reference standard can beemployed. Material, geometry, hole size, and fastener type, and installation should be the same for the reference part asfor the inspection area, unless prior correlation with other available references has been established. Duplication ofpart geometry in the reference minimizes differences in response between references and cracks in the part.4.6.4 FilletsAndRoundedCorner.4.6.4.1 CrackOccurrence.Repeated bending loads applied to fillets and radii (rounded corners) of a part can lead to fatigue cracks. Fatiguecracks usually lie parallel to the radius. In formed radii, cracking usually occurs near the center of the radius wheremaximum thinning is obtained. In machined fillets or radii of extruded shapes where part thickness is greater at thecenter of the radius, fatigue cracks are more likely to occur at the tangent point of the radius. Stress corrosion crackingcan sometimes occur in the radii and fillets of machined parts where tensile stresses are applied or areas of residualtensile stresses are exposed. Stress corrosion cracking is often promoted by the collection of moisture in these filletsand radii.4.6.4.2 EquipmentRequirementsForFilletsAndRadll.In general, no special equipment is required for the inspection of fillets and radii. Adequate inspection can beperformed using eddy Current instruments with a radiused tip probe or an equivalent test system. The radius of theprobe tip must be less than the radius of the fillet to be inspected to ensure relatively constant contact between probeand part and thereby avoid excessive changes in lift-off. For inspection of the edges of radii or fillets, a thin plasticstraight edge is desirable to maintain Probe-to-edge spacing in the fillet. Occasionally, a fixture similar to thoseemployed for the bead seat radii in wheels can be employed for fillets and radii. Fixtures decrease inspection time andassure complete coverage.4.6.4.3 ReferenceStandardsForFillets.The best reference standard for any part is one that represents the configuration of the part to be tested. Therefore, it ispreferable to have a standard of the same material, finish, and radius as the fillet to be tested. An EDM notchrepresenting the smallest crack required to be detected should be placed in the radius. Flat standards can be used if astandard of the required configuration is not available. Response from flat standards differs very little from responsefrom cracks or slots in fillets or curved surfaces if a radiused probe is used. Slots at edges are not interchangeable withslots located away from the edge.4.6.5 Corrosion.4.6.5.1 TypesOfCorrosion.Corrosion is the deterioration of metals by chemical action. Corrosion occurs where two different metals are in contactvia a conducting material. For corrosion to occur, electrons must be moved from one metal to another. This movementcan occur through any conductive material, including air, water, or conductive adhesives. As a solution's conductivityincreases, its potential to cause corrosion increases. Thus, corrosion is more prominent in humid or salineenvironments. Although corrosion may be classified in many ways, for purposes of detection, five principal forms areconsidered: (1) uniform etch, (2) pitting, (3) intergranular attack, (4) exfoliation, and (5) stress corrosion cracking.
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