T.O. 33B-1-1
4-65
Table 4-6. Eddy Current Reference Standards for Cracks.
Type of Standard
Advantages
Disadvantages
Recommendations
Drilled Holes
Ease of fabrication
Relatively easy to obtain
good dimensional
tolerances
Maximum response difficult to
detect
Negative and/or positive
responses (with some
instruments)
Not recommended for
reference standards.
EDM Notches
Good dimensional
tolerances
Response similar in
phase to a crack
Cannot be fabricated in the field
Relatively expensive
Best small crack standard for
aluminum, titanium, and steel
Sawed Notches
Ease of fabrication in the
field
Dimensional tolerances cannot be
precisely controlled in the field
Sometimes satisfactory for
large crack standards
Can be used to check
instrument operation and
relative response
Slots in Foil,
Razor Cuts
Not recommended for small
crack standard
Machined Notches
Less expensive to
fabricate than EDM
notch
Response varies with type of
probe
Cannot be fabricated in the field
Large notches not
recommended for small crack
standard
Can be used to check
instrument operation and
relative response
Induced Fatigue
Crack
Gives crack response
High cost
Hard to control size
Critical applications when
cost is justified
4.5.8
Evaluation Of Crack Indications.
4.5.8.1
Acceptance Rejection Criteria.
In most cases, the depth of flaws detected by eddy current inspection cannot be directly measured. In almost all cases,
the eddy current signal of the flaw must be compared to the eddy current signal produced by the calibration standard.
The relationship between response to the standard and the corresponding response to the defect size must be established
prior to the test and should be considered an essential part of the calibration process. Prior to the start of any test, the
maximum flaw size allowed should be defined by the test specification or applicable Technical Order, and the
calibration process should confirm that the test can be conducted with the required sensitivity.
4.5.8.2
Conditions Affection Flaw Evaluation.
Inspection for cracks, measurement of conductivity, or hardness can often be complicated by the surface damage, and
manufacturing processes. Included in this category are scratches, gouges, pitting, and metal smearing. Severe damage
may require refinishing of the area prior to inspection, inspection at a lower sensitivity, or selection of another test
method.