Water Tolerance

T.O. 33B-1-1 2-35 beneath the layer. For solvent removable penetrants, this can be done only by minimizing the amount of solvent used during the removal process. 2.4.4.2.5 Water Tolerance. When penetrants are used in open tanks, it is inevitable that some water contamination will occur. Postemulsifiable penetrants are inherently tolerant to water intrusion. Since they are oil based materials, any extraneous water will settle to the bottom of the tank. Although their performance is not degraded, corrosion of the tank can occur. However, water washable penetrants contain emulsifiers and will combine with water. They can tolerate the addition of small amounts of water without losing their properties. The military procurement specification, MIL-1-25135E, requires Method A penetrants to tolerate the addition of 5 percent of water, based on volume, without gelling, separating, clouding, coagulating, or floating of water on the surface. 2.4.4.2.6 Mechanism of Fluorescence. The mechanism of fluorescence involves two factors: the atomic structure of the fluorescent material and the energy level or wave length of the radiation source. The basic component of all matter is the atom that consists of protons, neutrons and electrons. The protons and neutrons form a positively charged nucleus or core, while the negatively charged electrons circulate in orbits around the nucleus. The orbits are actually shells or rings of discrete energy levels with a definite number of electrons in each shell. A material will fluoresce only if it has a certain atomic structure: the energy holding the electrons in orbit in the outer shells must be low, and there must be vacant electron space in the outermost shell. When a photon of electromagnetic radiation from an X-ray or ultraviolet light impacts an electron in an atom of fluorescent material, the electron absorbs some of the photon energy and jumps from its natural shell to a higher energy shell. The electron is unstable in this condition and immediately returns to its natural shell or orbit. In returning to equilibrium, the electron releases its excess energy as electromagnetic radiation. The released electromagnetic energy always has a longer wavelength than the exciting radiation. Thus, ultraviolet radiation with a wavelength of 365 nm (nanometer, a unit of length) causes some fluorescing materials to release energy that has a longer wavelength of 400 to 700 nm. This is the wavelength range of visible light. The human eye is most sensitive to yellow-green light at approximately 510-560 nm in darkness. Most dyes are made to emit this range. 2.4.4.2.7 Brightness. One of the more important factors responsible for the effectiveness of the penetrant process is the visibility of the indication. Penetrants containing fluorescent dyes are not especially visible under white light. However, when subjected to near ultraviolet (365 nm) radiation (UV-A or black light), the dyes emit visible light. Some dyes emit more visible light per unit of black light energy than others. In addition, the amount of light given off is proportional to the amount of dye in the penetrant. Brightness is a measure of the amount of visible light given off when fluorescent dye is exposed to black light. It is controlled by the particular dye’s efficiency in converting black light into visible light and by the quantity of dye dissolved in the penetrant. High efficiency dyes are brighter than low efficiency dyes. 2.4.4.2.8 Ultraviolet Stability. Fluorescent dyes lose their ability to fluoresce after prolonged exposure to black light. Resistance to this loss is termed ultraviolet stability. ASM 2644, requires a diluted sample of fluorescent penetrant to retain a minimum brightness after a one-hour exposure to 800 µW/cm² (microwatts per square centimeter) of black light. 2.4.4.3 Penetrant Sensitivity The term “sensitivity”, when used to describe a penetrant performance characteristic, is the ability to produce indications from very small, tight cracks. This ability involves both penetrating ability and brightness. The flaw opening in discontinuities is usually restricted, and the void volume is such that only a very small amount of penetrant can be entrapped. The penetrant must enter and exit the flaw with enough dye to produce a noticeable indication. 2.4.4.3.1 The qualification test for sensitivity involves a comparison of the brightness of indications produced by a candidate penetrant system (penetrant and emulsifier) versus the indications produced by a penetrant system designated as a reference standard. The test panels for visible-dye penetrants are thermally cracked aluminum blocks. The test panels for fluorescent-dye penetrants are a series of titanium or nickel alloy panels containing various sizes of laboratory generated fatigue cracks. There is only one set of the latter qualification test panels, and it is not presently possible to