TM 10-5410-228-24
This task covers:
a. Removal
c. Assembly
b. Disassembly
d. Installation
INITIAL SETUP
Tools/Test Equipment:
Equipment Conditions:
Shop Equipment, Automotive Maintenance and
System power shut off, rear control panel and
Repair (Item 38, Appendix B)
power panel tagged.
Shop Equipment: Electrical Equipment
ECV parking brake set.
(Item 40, Appendix B)
ECV battery ground cable disconnected
Drill, Electric (Item 6, Appendix B)
(see TM 9-2320-387-24-1).
Drill Set (Item 5, Appendix B)
Goggles (Item 17, Appendix B)
References:
TM 10-5411-224-14
Riveter, Blind, Hand (Item 34, Appendix B)
TM 9-2320-387-24-1
Collar Set, Drill Stop (Item 2, Appendix B)
Materials/Parts: (Cont.)
Materials/Parts:
Four Lockwashers (Item 14, Appendix E)
Seventeen Lockwashers (Item 17, Appendix E)
Eight Lockwashers (Item 15, Appendix E)
Ten Blind Rivets (Item 78, Appendix E)
Seventeen Lockwashers (Item 16, Appendix E)
CBPS contains high electrical currents. To prevent electrical shock when working on
electrical system, ensure that power cable is disconnected from power panel and ECV
batteries are disconnected per TM 9-2320-387-24. Tag power panel and battery area with
sign that states that the power must remain OFF while work is being performed.
Remove jewelry and observe all safety rules for working around high voltage.
NOTE
Remove/disassemble only to the extent necessary to remove or replace defective
assemblies/components. Use standard maintenance shop practices/procedures.
a. Removal (Refer to Figure 2-37)
(1)
Remove nine screws (1), nine lockwashers (2) and nine flat washers (3) securing front panel
assembly (4) to forward light box assembly (5). Discard nine lockwashers (2).
(2)
Swing front panel assembly (4) open.
(3)
Disconnect cable connector 1A4W7P1 from connector J1 (6).
(4)
Remove fourteen screws (7), fourteen lockwashers (8) and fourteen flat washers (9) securing
forward light box assembly (5) to LMS. Discard fourteen lockwashers (8).
b. Disassembly (Refer to Figure 2-37)
(1)
Pull lamp (10) and lamp retainer (11) from front panel assembly (4).
(2)
Tag wires and remove two screws securing wires to lamp (10).
(3)
Pull lamp (10) from lamp retainer (11).
(4)
Remove cover assemblies (12) from terminal board assemblies TB1 and TB2 (13).
(5)
Remove eight nuts (14), eight lockwashers (15) and eight flat washers (16) securing terminal
lugs to terminal board assemblies TB1 and TB2 (13). Tag wires and remove terminal lugs from
terminal board assemblies TB1 and TB2 (13). Discard eight lockwashers (15).