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Figure 6-40.  Typical Arrangement of Through-the-Wall Automatic Processing Darkroom
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TM-1-1500-335-23 Nondestructive Inspection Methods Manual
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Film Artifacts
T.O. 33B-1-1 6-85 6.7.17 Silver Recovery. The  unexposed  and  undeveloped  silver  bromide  grains  in  the  film  emulsion  are  removed  by  the  fixer  solution. Therefore,  the  exhausted  fixer  becomes  rich  in  silver  content.    The  value  and  scarcity  of  silver  makes  recovery economically feasible.  Approximately 80 percent of the silver in the film emulsion is transferred to the fixer solution; the remaining 20 percent forms the radiographic image.  There are three basic methods of silver recovery from the fixer solution.  These are by electrolysis, metallic replacement, and chemical precipitation. 6.7.17.1 Electrolysis Recovery Method. When electric current is passed between two electrodes immersed in the silver-bearing fixer, the silver is electronically deposited upon the cathode.  This silver can be stripped from the cathode and refined.  This method permits re-use of the fixer. 6.7.17.2 Metallic Replacement. This method consists of replacing the metallic silver with a less valuable base metal such as iron, zinc, or copper.  As an example, if steel wool is inserted into the exhausted fixer solution, the silver in solution is replaced by the iron, and the  silver  accumulates  on  the  bottom  of  the  container  in  the  form  of  sludge.    The  sludge  is  removed  and  refined  to reclaim the silver.  The fixer must be discarded after silver recovery by this method. 6.7.17.3 Chemical Precipitation. Silver can be reclaimed from fixer by the addition of certain chemicals to the exhausted fixer.  The silver is precipitated out  of  the  solution  in  the  form  of  a  sludge  that  can  be  recovered  and  refined.    The  chemical  reaction  generates obnoxious fumes and odors, and separate facilities are recommended for this method of silver recovery.  The fixer must be discarded. 6.7.17.4 Silver Recovery from Films. There are two methods used to recover silver from obsolete films.  One method is to strip the silver bearing emulsion from the film base by using chemical or mechanical means.  The emulsion is then refined to reclaim the silver.  The second method is by burning the film in an incinerator that controls the burning process and the fly ash.  The residual ashes are then processed to obtain the silver content.  It is usually more economical to simply market used or obsolete film than to attempt silver reclamation from film on a small scale.  Detailed information on silver recovery is provided in Air Force Regulation (AFR) 400-14, "Reclamation and Use of Silver." 6.7.18 Film Reproduction Technique. Often  duplicate  radiographs  are  required.    If  it  is  known  in  advance  that  duplicate  films  are  required,  it  is  more economical  and  quicker  to  expose  two  films  simultaneously  in  the  original  exposure.    If  lead  screen  techniques  are being used, slight increases in exposure will be required. 6.7.18.1 If multiple copies of an existing radiograph are required, they can be reproduced by contact printing techniques.  The duplicate radiograph can be made on a direct-positive film that produces a duplicate-tone facsimile of the original.  The film gradient of the duplicating film is -1.0, which means that density differences in the original image are faithfully reproduced  in  the  duplicate  image.    Duplicating  film  cannot  reproduce  radiographic  density  ranges  equivalent  to originals.  But by varying exposure, the density differences can be recorded accurately. 6.7.18.1.1 If duplicating film is not available, it is possible to use medical film that is designed for use with fluorescent screens. These duplicates are also produced by the direct printing method.  However, these films have a special property.  While not a positive film, they do undergo reversal with large exposures.  That is, they increase in density up to a saturation point after which time they decrease in density with exposure, and thus reverse.  It is necessary to expose these films such that reversals occur, and the original image is duplicated.  If the original radiograph has a high density, exposures of as much as two minutes to a photoflood lamp may be required.  These exposure requirements must be generated for each specific situation; generalization here is not practical.

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